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5. O

PERATION

W

ESTFIELD

- G

RAIN

A

UGERS

5.3. O

PERATING

P

ROCEDURE

WR 60/80/100 X 26’ - 71’ EMD M

ODEL

54

30255 R3

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Содержание 10-31

Страница 1: ...n result in serious injury death or property damage Keep manual for future reference GRAIN AUGERS WR 60 80 100 X 26 71 EMD MODEL ASSEMBLY OPERATION MANUAL ORIGINAL INSTRUCTIONS WR EMD Augers covered in this manual 60 26 60 31 60 36 60 41 60 51 60 61 80 26 80 31 80 36 80 41 80 46 80 51 80 56 80 61 80 71 10 31 10 41 10 51 10 61 10 71 ...

Страница 2: ...ures required for this product Periodic reviews of this manual with all employees should be standard practice For your convenience we include this sign off sheet so you can record your periodic reviews a Standards include organizations such as the American Society of Agricultural and Biological Engineers American National Standards Institute Canadian Standards Association International Organizatio...

Страница 3: ... Lines 10 2 7 Tire Safety 10 2 8 Safety Decals 10 2 8 1 Decal Installation Replacement 10 2 8 2 Safety Decal Locations and Details 11 3 Assembly 17 3 1 Assembly Safety 17 3 2 Check Shipment 17 3 3 List of Required Tools 17 3 4 Before You Begin 18 3 5 Tubes Flighting 18 3 6 Track Shoe and Track Stop 20 3 7 Intake Hitch 21 3 8 Driveshaft 22 3 8 1 Procedure 1 Driveshaft Addition 22 3 8 2 Procedure 2 ...

Страница 4: ... 5 1 Operation Safety 49 5 2 Pre Operational Checklist 51 5 3 Operating Procedure 51 5 3 1 Start Up Break In 51 5 3 2 Operating With A Full Load 52 5 3 3 Shutdown 52 5 3 4 Lowering Completion 53 6 Maintenance Storage 55 6 1 Maintenance Safety 55 6 2 General Maintenance Procedures 55 6 3 Storage Safety 57 6 4 General Storage Procedures 57 7 Troubleshooting 59 8 Appendix 61 8 1 Bolt Torque Values 61...

Страница 5: ...to review with new personnel A sign off form is provided on the inside front cover for your convenience If any infor mation in this manual is not understood or if you need additional information please contact your local distributor or dealer for assistance This manual should be regarded as part of the equipment Suppliers of both new and second hand equipment are advised to retain documentary evid...

Страница 6: ... strict adherence to the conditions of operation and maintenance as specified by the manufacturer also constitute essential elements of the intended use This equipment should be operated maintained serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures Accident prevention regulations and all other genera...

Страница 7: ...to a certain safety practice such as Operation Safety can be found in the appropriate section YOU are responsible for the SAFE use and maintenance of your equipment YOU must ensure that you and anyone else who is going to work around the equipment under stands all procedures and related SAFETY information contained in this manual Remember YOU are the key to safety Good safety practices not only pr...

Страница 8: ...st Hard Hat Wear a hard hat to help protect your head Coveralls Wear coveralls to protect skin 2 2 2 Safety Equipment Required First Aid Kit Have a properly stocked first aid kit available for use should the need arise and know how to use it Fire Extinguisher Provide a fire extinguisher for use in case of an accident Store in a highly visible and accessible place 2 3 Drives and Lockout Safety Insp...

Страница 9: ...cords remain in good condition replace if necessary Use a totally enclosed electric motor if operating in extremely dusty conditions Lockout The main power disconnect switch should be in the locked position during shutdown or whenever maintenance is performed If reset is required disconnect all power before resetting motor 2 4 Rotating Parts Safety Keep body hair and clothing away from rotating pu...

Страница 10: ...riginal tire specifications Never undersize the replacement tire DO NOT weld to the tire rim with the tire mounted on the rim This action may cause an explosion which could result in serious injury or death Inflate tires to the manufacturer s recommended pressure Tires should not be operated at speeds higher than their rated speed Keep wheel lug nuts tightened to manufacturer s recommendations Nev...

Страница 11: ...sign backing paper 2 8 2 Safety Decal Locations and Details Replicas of the safety decals that are attached to the equipment and their messages are shown in the figure s that follow Safe operation of the equipment requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to as well as the safety precautions that must be taken ...

Страница 12: ... before resetting overloads Made in Canada 20807 WARNING MISSING GUARD HAZARD To prevent serious injury or death shut off power and reattach guard before operating machine 20803 Made in Canada WARNING TRANSPORT HAZARD To prevent serious injury or death Securely attach equipment to vehicle with correct pin and safety chains Use a tow vehicle to move equipment 3 1 1 7 1 a d a n a C n i e d a M DECAL...

Страница 13: ...ution can occur without direct contact 20817 Made in Canada Decal 20817 DANGER ROTATING FLIGHTING HAZARD To prevent death or serious injury KEEP AWAY from rotating auger flighting DO NOT remove or modify auger flighting guards doors or covers Keep in good working order Have replaced if damaged DO NOT operate the auger without all guards doors and covers in place NEVER touch the auger flighting Use...

Страница 14: ...tact factory or dealer for replacements Lock out power before performing maintenance To prevent equipment collapse support equipment tube while disassembling certain components Electric motors must be grounded Disconnect power before resetting overloads Made in Canada 20807 WARNING MISSING GUARD HAZARD To prevent serious injury or death shut off power and reattach guard before operating machine 20...

Страница 15: ...d Keep guards in good working order Shut off and remove key or lock out power source before inspecting or servicing machine Made in Canada 20804 WARNING UPENDING HAZARD To prevent death or serious injury Anchor intake end and or support discharge end to prevent upending Auger intake end must always have downward weight Do not release until attached to tow bar or resting on ground Do not raise auge...

Страница 16: ...ter lowering equipment Lower equipment fully before towing then rotate winch handle until cable has light tension Do not lubricate winch brake discs Inspect lift cable periodically replace if damaged Inspect cable clamps periodically tighten if necessary 17109 Made in Canada NOTICE To prevent damage wheels must be free to move when raising or lowering equipment When equipment is positioned chock a...

Страница 17: ...2 Check Shipment Unload the parts at the assembly site and inspect them thoroughly while comparing the packing slip to the shipment Ensure that all items have arrived and that none are damaged It is important to report missing or damaged parts immediately to ensure that proper credit is received from either the manufacturer or from your distributor dealer and to ensure that any missing parts can b...

Страница 18: ...and the assembly information varies additional instructions will be included These additional instructions will be indicated with an arrow If assembling inside a building be sure the ceiling is at least 14 4 27 m high to pro vide clearance when installing the undercarriage Ensure there is adequate space to remove the assembled machine from the assem bly area 3 5 Tubes Flighting The 26 model has on...

Страница 19: ...ly slide over track joint Misalignment may cause jamming FOR 6 AUGERS SCREW LOWER FLIGHT INTO THREADED CONNECTOR ON UPPER FLIGHT USING 2 PIPE WRENCHES FOR 8 AND 10 AUGERS SLIDE FLIGHTING TOGETHER Figure 3 1 Details for fastenings Auger For Flighting Qty For Tubes Qty 26 n a n a 6 use pipe wrenches set screw 2 1 7 16 x 1 bolts and locknuts 6 8 7 16 x 2 1 4 GR 8 bolts and locknuts 2 7 16 x 1 bolts a...

Страница 20: ...is no binding and that track ends are properly aligned The upper and lower tracks mus3 2t be aligned to allow track shoe to roll smoothly over this joint Figure 3 3 Figure 3 4 Table 3 1 Upper Track Stopsa Auger Length From Discharge End Upper Track Stop Locations 1st Hole 2nd Hole 3rd Hole 4th Hole 5th Hole 26 6 8 31 6 8 10 36 6 8 41 10 6 8 46 8 51 6 10 8 56 8 61 6 8 10 71 8 10 a Count from upper ...

Страница 21: ...er flight stub and intake bushing 2 Attach intake hitch to lower auger tube and tighten securely 3 Maintain 1 4 0 64 cm clearance between bushing and end of flight 4 Attach clevis to intake hitch with clevis pin and gripclip Part Size Qty Intake Hitch 7 16 x 1 bolt and locknut 6 Clevis Pin 5 8 for the 8 auger 3 4 for the 10 auger 1 Figure 3 5 ...

Страница 22: ...ower tube section Install a key and slide the shaft into the shaft connector 4 Repeat for augers with two driveshaft additions Note A 16 4 4 98 m driveshaft segment is strapped to the lower tube on the 8 x 71 auger Do not use This auger requires a 19 48 3 cm addition only 5 Tighten all set screws on shaft connectors 6 Place a few drops of oil at each driveshaft bearing to allow for break in Note T...

Страница 23: ...installed driveshaft segment 16 4 4 98 m b the installation of a 19 48 3 cm segment in its place Note The 8 and 10 x 61 augers have an additional 6 4 driveshaft segment shipped included as a separate piece Do not use these driveshafts These augers require the removal of the first driveshaft bearing above gearbox Figure 3 6 ...

Страница 24: ...ssembly on auger tube leaving a minimum 1 16 1 6 mm clearance between chain coupler sprockets Maintain a minimum 1 16 1 6 mm clearance between chain coupler sprockets 3 Secure gearbox assembly to auger tube with half tube clamps and four 7 16 x 1 bolts and locknuts The gearbox input on all 26 and 31 augers excepting the 10 x 31 is located on the left side of the auger Gearbox mounting procedure fo...

Страница 25: ...auger tube Reinstall chain leaving a 1 16 1 6 mm clearance between chain coupler sprockets 3 Secure gearbox assembly to auger tube with half tube clamps and four 7 16 x 1 bolts and locknuts 4 After mounting gearbox assembly adjust sprocket clearance to approximately 1 16 1 6 mm Tighten set screw Ensure that gearbox assembly is mounted in the proper location Figure 3 6 Failure to properly locate ge...

Страница 26: ... shield with one 1 4 x 1 2 bolt a washer locknut and a punched flat iron plate 3 Attach chain coupler guard on 8 x 56 61 71 and all 10 augers a Attach the chain coupler guard to gearbox base with two 3 8 x 3 4 bolts and locknuts Figure 3 10 b Position the first driveshaft shield on top of the chain coupler guard and against the gearbox to fully cover the coupler and shaft c Secure driveshaft shiel...

Страница 27: ... 07 m 6 8 x 31 1 24 0 61 m 1 42 1 07 m 3 48 1 22 m 1 42 1 07 m 10 x 31 1 42 1 07 m 5 48 1 22 m 1 42 1 07 m 6 8 x 36 1 48 1 22 m 1 42 1 07 m 4 48 1 22 m 1 42 1 07 m 6 8 x 41 2 48 1 22 m 1 42 1 07 m 4 48 1 22 m 1 42 1 07 m 10 x 41 1 24 0 61 m 2 42 1 07 m 5 48 1 22 m 1 42 1 07 m 8 x 46 3 42 1 07 m 4 60 1 52 m 1 48 1 22 m 6 8 x 51 1 48 1 22 m 6 60 1 52 m 1 48 1 22 m 6 x 61 1 48 1 22 m 7 60 1 52 m 1 48...

Страница 28: ...ween the 2 standard support brackets Fasten with two 7 16 x 1 bolts and locknuts Figure 3 14 3 Attach eyebolt to one end of truss cable with two 5 16 cable clamps Insert eyebolt into lower truss anchor and thread on nut a short way Important On the 8 x 56 augers the truss cable must be threaded through the reach arm bracket as shown in Figure 3 12 and then attached to the eyebolts at the lower tru...

Страница 29: ...and to maintain the appropriate upward bow After tension is adjusted tighten cable clamps on truss support brackets and upper truss anchor Check for proper side alignment Once auger is fully assembled adjust truss cables on all units because of initial stretching Cables may also require adjustment for side alignment Figure 3 13 Figure 3 12 Important ...

Страница 30: ...STFIELD GRAIN AUGERS 3 13 TRUSS WR 60 80 100 X 26 71 EMD MODEL 30 30255 R3 Figure 3 14 Figure 3 15 9 For 71 augers only Figure 3 15 a Fasten short truss anchor A to lower auger tube with 7 16 x 1 bolts and locknuts ...

Страница 31: ...ort truss anchor holding it loosely in place with one cable clamp at upper truss anchor and 2 cable clamps at truss support bracket e Place other eyebolt into short truss anchor and thread nut on a short way f Insert other end of truss cable through this eyebolt Pull out all slack and secure with two 5 16 cable clamps g Tighten eyebolt to take remaining slack out of truss cable and adjust tension ...

Страница 32: ...m this step see step a on page 34 Figure 3 16 4 The 6 x 51 8 x 36 41 46 and 51 augers and the 10 x 41 augers require extension arms attached to the lower reach arms Figure 3 17 Fasten with two 7 16 x 1 bolts and locknuts and two 5 8 x 1 1 2 bolts and locknuts 5 This step applies only to 6 x 61 8 x 56 61 71 and 10 x 51 61 71 augers Install tubing cross brace supports to the welded brackets on lower...

Страница 33: ...2 bolts and locknuts Do not overtighten Tighten snug only These bolts act as pivot points The 6 x 61 8 x 56 61 71 and the 10 x 51 61 71 augers require 3 4 x 2 bolts and locknuts 8 Raise the discharge end of auger with a front end loader and a strong sling chain or block and tackle The height should be sufficient to clear undercarriage assembly Do not remove tube support until auger is fully assemb...

Страница 34: ... 3 22 and attach lower reach arms to reach arm bracket welded on lower end of auger tube with two 3 4 x 2 bolts and locknuts Do not overtighten Tighten snug only these bolts act as pivot points c Next fasten the two stabilizer brackets to each other using a 7 16 x 1 bolt What hole this bolt goes in varies by model If the auger is 8 x 26 31 36 41 46 51 or 10 x 31 41 then this bolt goes in the hole ...

Страница 35: ...ESTFIELD GRAIN AUGERS 3 ASSEMBLY WR 60 80 100 X 26 71 EMD MODEL 3 14 TRANSPORT UNDERCARRIAGE 30255 R3 35 Figure 3 20 For 8 x 26 31 and 10 x 31 Figure 3 21 For 8 x 36 41 46 51 and 10 x 41 with extensions ...

Страница 36: ...le make sure that the lower reach arms are attached to the proper reach arm bracket Figure 3 13 3 14 11 Attach upper lift arms to roller track shoe with one 5 8 x 6 1 2 bolt and locknut Do not overtighten Tighten snug only this bolt acts as a pivot point Figure 3 20 3 22 The 6 x 61 8 x 56 61 71 and the 10 x 51 61 71 augers require a 3 4 x 6 1 2 bolt and locknut Figure 3 23 ...

Страница 37: ...the lift arms where they are attached to the frame and loosely attach the tubing cross braces to the tube clamps using five 1 2 x 1 1 4 bolts and lock nuts Use a c clamp vise grip to squeeze and hold the tube clamps in position for attach ment to the tubing cross braces Once in position tighten the bolts Figure 3 24 13 For the 8 x 56 61 71 and the 10 x 61 71 augers attach tubing crossbraces to the...

Страница 38: ...andle must be positioned on the left side of the auger determine left by standing at the intake end facing the discharge end If auger has more than 1 winch mount use the bracket nearest the intake end 4 Thread lift cable under and around roller on track shoe then back to cable attach rod welded to lower end of track Note On augers equipped with a lower angle iron track stop the cable must be threa...

Страница 39: ...oper assembly will result in sudden winch failure causing damage to equipment and or personal injury Model K1051 K1550 See Figure 3 29 1 Slide handle over flat sides of input shaft 2 Fasten with 1 2 locknut Do not remove or loosen the double locknut on the input shaft it is an important part of the brake system of the winch Model K2550 See Figure 3 30 1 Slide handle over flat sides of input shaft ...

Страница 40: ...31 for horsepower requirements All 26 and 31 augers except the 10 x 31 auger require the motor mount to be positioned toward the intake end of the gearbox 2 Secure the tube clamp and motor mount supports with 7 16 x 1 bolts and locknuts 3 Attach pulley guard bracket to motor mount with two 7 16 x 1 bolts and locknuts Table 3 31 Electric Motor Horsepower Requirementsa a Approximate horsepower requi...

Страница 41: ... to pulley guard bracket with two 1 4 x 1 2 bolts and whiznuts Figure 3 34 Leave bolts nuts loose to be tightened later 5 Slide 13 pulley onto gearbox shaft with the pulley hub facing the gearbox Insert a 1 4 x 1 1 2 square key and tighten set screws The 8 x 56 61 and 71 augers and all 10 augers require a 15 triple groove pulley Figure 3 34 ...

Страница 42: ...apply slight tension Align the 2 pulleys use a straight edge Tighten motor bolts and pulley set screws Once all bolts and set screws are tightened re check alignment Proper alignment will prolong belt life 9 Adjust the plastic pulley guard backplate to make sure it will not rub on the electric motor shaft Tighten backplate mount bolts nuts securely 10 Close and lock the plastic pulley guard into p...

Страница 43: ...6 square U bolt two 3 8 washers and two 3 8 locknuts see Figure 3 36 Figure 3 36 2 For WR60 80 x 26 51 and WR100 x 31 41 auger models Attach the manual container bracket to the top of the axle centered between the two wheels using a 3 8 x 2 1 2 U bolt two 3 8 washers and two 3 8 locknuts see Figure 3 37 Figure 3 37 3 Slide the tab on the bottom of the manual container into the raised slot in the b...

Страница 44: ... to both sides of auger tube Lower Tubes Place decals just below the angle flange centered on the tube Decals must be easily seen from the ground when auger assembly is complete For 36 augers the model decal can be located in the center of the lower tube Upper Tubes Place Westfield decals in the center of the upper tube where they are easily seen from the ground when auger assembly is complete For...

Страница 45: ...eed on rough surfaces and be cautious when turning corners or meeting traffic Before raising lowering moving the auger make sure the area around the auger is clear of obstructions and or untrained personnel Never allow anyone to stand on or beneath auger while transporting or placing auger Do not transport auger on slopes greater than 20 Wheels must be free to move when raising or lowering auger N...

Страница 46: ...2 clicks are heard 3 Place and secure hitch pin and safety chain The safety chain should be threaded through handle on the lower tube and wrapped around auger tube before attaching to the towing vehicle Figure 4 1 Figure 4 1 Important Use a type of hitch pin see Figure 4 1 that will not allow auger to separate from towing vehicle If auger wheels are partially or fully buried in snow or grain failu...

Страница 47: ... retain grip on handle lower auger fully and repair ratchet 5 Move the auger into working position slowly Do not unhitch and attempt to move auger by hand Never attempt to increase height of auger by positioning wheels on lumber blocks or by any other means To do so will result in damage to equipment and or personal injury 6 Once auger is in position chock wheels on both sides to prevent movement ...

Страница 48: ...4 TRANSPORT PLACEMENT WESTFIELD GRAIN AUGERS 4 3 PLACEMENT PROCEDURE WR 60 80 100 X 26 71 EMD MODEL 48 30255 R3 ...

Страница 49: ...ke during operation Inspect lift cable before using auger Replace if frayed or damaged Make sure it is seated properly in cable sheaves and cable clamps are secure Operate auger on level ground free of debris If ground is uneven anchor the auger to prevent tipping or upending Augers are not insulated Keep away from electrical lines Electrocution can occur without direct contact Support the dischar...

Страница 50: ...5 OPERATION WESTFIELD GRAIN AUGERS 5 1 OPERATION SAFETY WR 60 80 100 X 26 71 EMD MODEL 50 30255 R3 Figure 5 1 ...

Страница 51: ...table grain hopper and secure it to the auger with both straps where applicable Important Anchor and or support auger during operation When lower half of auger empties of grain the weight balance transfers to the upper end of auger which can cause upending Do not start auger until area is clear of all unauthorized personnel 3 Start electric motor then feed grain to auger Important When starting au...

Страница 52: ... as much of the grain as possible using a piece of wood vacuum cleaner or other tool before restarting auger Do not reach in and use your hands Starting the auger under load may result in damage to unit Be sure there is no blockage USE OF GRAIN SPREADERS Many grain spreaders cannot handle the large capacity of some augers Some augers plug causing damage to the flighting and other drive components ...

Страница 53: ... The winch is designed for manual operation only When lowering never continue to turn handle counterclockwise if the cable does not keep moving out under load This will disengage the brake mechanism and create an unsafe condition If this happens winch in slack cable and correct problem 3 After lowering turn handle clockwise until you hear 2 clicks to lock brake Do not leave auger in raised positio...

Страница 54: ...5 OPERATION WESTFIELD GRAIN AUGERS 5 3 OPERATING PROCEDURE WR 60 80 100 X 26 71 EMD MODEL 54 30255 R3 ...

Страница 55: ... void warranty If in doubt contact Westfield or your Westfield dealer Do not modify any auger components without authorization from Westfield Modifica tion can be dangerous and result in serious injuries Proper maintenance habits on the EMD auger mean a longer life better efficiency and safer operation Please follow the guidelines below 6 2 General Maintenance Procedures Area Maintenance Procedure...

Страница 56: ...ded Drive Belt Check and replace if frayed or damaged Ensure tension is correct under load correct tension is the lowest at which the belts will not slip under peak load condi tions Frequently Winch Note Service winch with auger in fully lowered posi tion and cable slack Keep a film of grease on gears Regularly Oil the ratchet pawl pivot bushings and pinion threads Do not get oil or grease on brak...

Страница 57: ...h protective cover from weather 6 Tow auger to storage site and chock wheels Support discharge end of auger before removing or replacing any parts on the undercarriage To prepare auger for use after storage 1 Check tire pressure and inflate to pressure indicated on tire sidewall if necessary 2 Tow auger to worksite 3 Remove protective covering from motor 4 Check oil level in gearbox and refill if ...

Страница 58: ...6 MAINTENANCE STORAGE WESTFIELD GRAIN AUGERS 6 4 GENERAL STORAGE PROCEDURES WR 60 80 100 X 26 71 EMD MODEL 58 30255 R3 ...

Страница 59: ...Bearings will break in over time If replacement of a bearing becomes neces sary split bearings are available to avoid having to slide all bearings off driveshaft Truss cables incorrectly adjusted Support end of auger and adjust cables so auger is flat or curves slightly upwards Flighting peeled back due to plugging Inspect spout end of auger for flight condition Remove and replace flight sections ...

Страница 60: ...lugging Occurs when bin has overfilled or corn spread ers restrict end of discharge Inspect flighting at discharge end of auger If necessary replace flighting Driveline failure bearing gear box etc See Maintenance Section Premature wear on auger tubes Auger being run at low capacity or empty for extended period of time Frequently occurs on farms using grain wagons Auger should not be left unattend...

Страница 61: ...at is of lesser strength than the hardware supplied by the manufacturer Torque values indicated below are valid for non greased or non oiled threads and head unless otherwise specified Therefore do not grease or oil bolts or capscrews unless otherwise specified in this manual When using locking elements increase torque values by 5 Table 8 1 SAE Bolt Torque Bolt Diameter N m ft lb N m ft lb N m ft ...

Страница 62: ... Table 8 2 Metric Bolt Torque Bolt Diameter N m ft lb N m ft lb M3 0 5 0 4 1 8 1 3 M4 3 2 2 4 5 3 3 M5 6 4 9 7 M6 10 7 15 11 M8 25 18 35 26 M10 50 37 70 52 M12 90 66 125 92 M14 140 103 200 148 M16 225 166 310 229 M20 435 321 610 450 M24 750 553 1050 774 M30 1495 1103 2100 1550 M36 2600 1917 3675 2710 ...

Страница 63: ...ies Ltd to bear the cost of labor in replacing defective parts Any defects must be reported to the Company before the end of the one year period This warranty shall not apply to equipment which has been altered improperly assembled improperly maintained or improperly repaired so as to adversely affect its performance Westfield Industries Ltd makes no express warranty of any character with respect ...

Страница 64: ...G 1W0 CANADA PHONE 866 467 7207 Canada USA or 204 746 2396 FAX 866 768 4852 WEB www grainaugers com EMAIL sales grainaugers com Westfield is part of the Ag Growth International group Ag Growth International Inc 2015 Printed in Canada ...

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