
12
Assembly instructions for kit trailers
P.
Step 1c- Frame Assembly - 4’x 8’ Kit Trailer Frame
ITEM #
PARTS DESCRIPTION
QTY
501049
3/8 X 3/4” HEX FLANGE BOLT
12
501033
3/8 X 1 1/2” HEX BOLT (FULL THREAD)
8
501031
3/8 NYLON INSERT HEX FLANGE Lock nut
20
500254
FRONT CHANNEL
1
500255
CROSS CHANNEL
4
500256
REAR CHANNEL
1
500253
4’ FRONT DRIVER SIDE CHANNEL
1
500299
4’ REAR DRIVER SIDE CHANNEL
1
500300
4’ FRONT PASSENGER SIDE CHANNEL
1
500301
4’ REAR PASSENGER SIDE CHANNEL
1
500272
CONNECTION CHANNEL
2
IMPORTANT INFORMATION
•
You will be assembling
the trailer upside down
to avoid having to flip it twice during the asembling
process.
•
Gather the frame pieces and the hardware placing them in their respective position as shown in
Figure
When placing your frame piece,
match the hole configuration
shown in figure 1. For example the
passenger side channel
the square holes should be facing up
.
•
The longer hex bolts will be used to secure the plywood floor with frame.
ASSEMBLY INSTRUCTION
1.
Both passenger and driver side channel overlaps with the front channel;
do not insert one inside the
other.
(see Figure #1).
Loosely
connect the channel using the 3/8 x 3/4 hex flange bolt and 3/8
lock nut
on the top, and the
3/8 x 1 1/2 hex bolt and 3/8 lock nut at the bottom. The 3/8 X 1 1/2” bolts will be used to
secure the plywood floor with frame.
2. Take the first cross-channel and install a grommet on each hole, then
loosely
connect it to the frame using
the
3/8
x
3/4 flange bolt and 3/8
lock nut on top and the
3/8 x 1-1/2 hex bolt and 3/8 lock nut at the bottom.
3. Slide the connection channel over top of the front and back side channels. Then add the second cross-
channel to the first hole of the connection channel and fasten all three channels at the
bottom only
using
the
3/8
x 1-1/2 hex bolt
3/8
lock nut. The top will be secured when you install the axle.
4. Loosely connect the center of the connection channel using the
3/8
x
3/4
flange bolts and
3/8
lock nut on top,
and the
3/8
x 1-1/2 hex bolt and
3/8
lock nut at the bottom.
5. Connect the third cross-channel to the last hole of the connection channel and fasten all three channel at
the bottom using the
3/8
x 1-1/2 hex bolt
3/8
lock nut. The top will be secured when you install the axle.
6. Repeat step 2 for the fourth cross-channel
7. Repeat steps 1 – 6 for the other side. Repeat for other side.
8.
Slide the rear channel over the passenger and driver’s side channel and
loosely
connect using the
3/8
x
3/4
flange bolts and 3/8
lock nuts on top, and the
3/8 x 1-1/2 hex bolts and 3/8 lock nuts at the bottom.
Assemble the frame but only hand-tighten the hardware, they will be tightened in a later step.
Содержание 48-048-K08
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