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9

West Mountain Radio

Operating Manual

Lithium batteries are becoming very popular for powering the control and power systems in our models. This 

is true because of their very high energy density (amp-hrs/wt. ratio) compared to NiCads or other batteries. 

With high energy comes increased risk in their use. The, principal, risk is FIRE which can result from improper 

charging, crash damage, or shorting the batteries. All vendors of these batteries warn their customers of this 

danger and recommend extreme caution in their use. In spite of this many fires have occurred as a result of 

the use of Lithium Polymer batteries, resulting in loss of models, automobiles, and other property. Homes and 

garages and workshops have also burned. A lithium battery fire is very hot (several thousand degrees) and is 

an excellent initiator for ancillary (resulting) fires. Fire occurs due to contact between Lithium and oxygen in the 

air. It does not need any other source of ignition, or fuel to start, and burns almost explosively.

These batteries must be used in a manner that precludes ancillary fire. The following is recommended:

1. 

Store, and charge (discharge), in a fireproof container; never in your model.

2.  Charge (discharge), in a protected area devoid of combustibles. Always stand watch over the charging 

(discharging), process. Never leave the charging process unattended.

3.  In the event of damage from crashes, etc, carefully remove to a safe place for at least a half hour to 

observe. Physically damaged cells could erupt into flame, and, after sufficient time to ensure safety, 

should be discarded in accordance with the instructions which came with the batteries. Never attempt 

to charge (discharge) a cell with physical damage, regardless of how slight.

4. 

Always  use  chargers  designed  for  the  specific  purpose,  preferably  having  a  fixed  setting  for  your 

particular pack. Many fires occur in using selectable/adjustable chargers improperly set. Never attempt 

to charge Lithium cells with a charger which is not specifically designed for charging Lithium cells. 

Never use chargers designed for Nickel Cadmium batteries.

5.  Use charging systems that monitor and control the charge state of each cell in the pack. Unbalanced 

cells can lead to disaster if it permits overcharge of a single cell in the pack. If the batteries show any 

sign of swelling, discontinue charging, and remove them to a safe place outside as they could erupt 

into flames.

6.  Most important: NEVER PLUG IN A BATTERY AND LEAVE IT TO CHARGE (DISCHARGE), 

UNATTENDED OVERNIGHT. Serious fires have resulted from this practice.

7.  Do not attempt to make your own battery packs from individual cells.  These batteries CANNOT be 

handled and charged casually such as has been the practice for years with other types of batteries. The 

consequence of this practice can be very serious resulting in major property damage and/ or personal 

harm.

Primary Safety Considerations:

• 

Never discharge a battery at a higher discharge rate than it is designed for.

• 

Never use a battery that has poorly insulated or frayed wiring or exposed metal parts.

• 

Never connect a battery with reverse polarity.

• 

Be aware the heatsink of the CBA is at battery potential (positive terminal of battery).

• 

Never test a battery near flammable materials.

• 

Never allow a battery reach a temperature that causes it to get so hot that it may be too hot to touch.

• 

Recharge batteries immediately with an appropriate battery charger after tests are completed. Some 

types do not like to remain discharged for extended periods of time.

• 

Never test or charge batteries while unattended.

• 

Always have a fire extinguisher nearby.

Содержание CBA HR

Страница 1: ...20 Spring City Drive Waukesha WI 53186 262 522 6503 sales westmountainradio com 2021 West Mountain Radio All rights reserved All trademarks are the property of their respective owners CBA IV Computeri...

Страница 2: ...the CBA is easy to use intuitive and designed to protect both the CBA and batteries being tested It provides automatic sensing of battery cell count a safety check of the test rate and recommends a m...

Страница 3: ...dio 500 watt CBA Amplifiers For higher test currents and voltages that exceed the CBA HR s ratings use the West Mountain Radior CBA IV which can accommodate one or more 500W Amplifiers CBA IV Specific...

Страница 4: ...tested to run the CBA or fan Computer Interface USB Type A to B Cable Included Load Connections Battery Test Powerpole I O Port 3 5 mm for Temp Input Remote Voltage sensing 4 wire when using temperat...

Страница 5: ...at very low discharge rates or for critical applications The optional Extended Software license provides all the features of the standard version but adds five additional test modes Time Discharge Du...

Страница 6: ...r than 10 mA 3 40 amp accuracy typically better than 45 mA 0 5 volt accuracy typically better than 005 volts 5 15 volt accuracy typically better than 01 volts 10 60 volt accuracy typically better than...

Страница 7: ...rotection Internal user replaceable fuse ATO ATC 2 Amp Graph printing on any standard color or B W printer Battery test label printing on standard 5160 8160 stick on labels Dimensions 1 5 H x 2 8 W x...

Страница 8: ...tions with lead acid batteries especially while charging These batteries especially automotive and marine types give off explosive hydrogen gas when charged A nearby or internal spark or flame can cau...

Страница 9: ...age regardless of how slight 4 Always use chargers designed for the specific purpose preferably having a fixed setting for your particular pack Many fires occur in using selectable adjustable chargers...

Страница 10: ...n to complete both the hardware and software installations 2 Connect the CBA to the PC s USB port using the supplied cable before connecting a battery NOTE If the Windows message Found new Hardware ap...

Страница 11: ...epend on the battery type For a car battery select around 8 amps 9 Click START to begin the test Chart Features This screen shot shows three charts files Each can be selected by clicking on the tabs a...

Страница 12: ...leted test Notice the line color at the top To see data for another test click on that line Green Test data for a test that is running Program Features The installation and basic operation is covered...

Страница 13: ...displaying an old style bt1 file it will be converted to the new bt2 and saved in the new format Recent Files Re opens a file that was recently open Close Closes the file for the currently selected ta...

Страница 14: ...overlaid Print Prints an image of the currently selected tab to a printer Export as CSV Creates a text file with comma delimited data for the currently selected file In a spreadsheet program the data...

Страница 15: ...ery manufacturer Other information is just shown for reference Start Test Stop Test Pause Test These functions control the execution of the test Print Labels From the main dialog box select the tests...

Страница 16: ...on the same chart Finally click this icon and the chart will be converted View All Opens a window that shows the current status of all running tests Split Horizontal Vertical Show multiple charts vert...

Страница 17: ...are saved in the test file Combine Appends one test to the end of the currently selected test Truncate Click on a point on the test and this button will eliminate all data points after the point selec...

Страница 18: ...ved Tools Menu Preferences These settings are global to the program as opposed to a chart file Customize certain settings for the program such as Temperature Units to allow for selecting degrees in C...

Страница 19: ...rked CBA and then click on License in the bottom of the window to be prompted for a name and key Enter the key exactly as provided This display can also be brought up by double clicking on the USB ico...

Страница 20: ...screen is as follows Profiles Once all the settings have been made in this window save those settings as a profile in the upper left The profile can be loaded from this same area default profile is a...

Страница 21: ...tery is depleted before the minimum time is reached the test fails Discharge Using a constant current discharge the battery voltage lowers until the cut off voltage is reached and the test stops Charg...

Страница 22: ...e The CBA discharges the battery and the CBA Charge Controller activates a charger to recharge the battery The software can repeat this process for a specified number of cycles The voltage during the...

Страница 23: ...quires hardware X X X Duty Cycle testing and multiple discharge level testing 1 1 X Multiple Discharge Set a series of current draw levels and time 1 1 1 Constant Power Adjusts current to maintain fix...

Страница 24: ...Discharge Duty Cycle Test Constant Power Multiple Discharge and Constant Resistance The CBA HR high resolution software package already includes Duty Cycle and Multiple Discharge tests as standard Sam...

Страница 25: ...K to save the calibration settings for future tests with this CBA and harness setup Note If the test setup is changed the recalibration should be performed again or the custom calibration should be re...

Страница 26: ...lor and size may be edited with selections to the left The final note is shown on the graph and may be edited or deleted by right clicking on the body of the note Temperature Graphing If using the opt...

Страница 27: ...devices Note This Ragone graph can only be displayed if a test was started and saved with the correct weight of the tested battery in the new test window For additional information on Ragone plotting...

Страница 28: ...ces while testing batteries Disable screen saves and sleep modes to prevent loss of computer control during a test Multi CBA Operation Only This section is specific to Multi CBA operation only Refer t...

Страница 29: ...including that information part of the test name To start a new test from a blank screen click the New Test document icon below File This will bring up a small window asking which CBA to use If unable...

Страница 30: ...e than one shows up similar to what is pictured above please read the help section Multi CBA Returning to the scripting language or command line it is very important that all commands are carefully re...

Страница 31: ...ired current draw for this set point Test will complete prematurely if the cutoff voltage is hit to stop this affect set cutoff voltage to 0 Be aware that CBA Amplifiers draw a small offset current ev...

Страница 32: ...nd Param eter Comments battery capacity cells voltage weight type When performing a hands free test with test and saving results to a file with open this command sets the battery information This is o...

Страница 33: ...saved to file open termperatureF n n specifies the temperature in Fahrenheit to stop the test to prevent test from running if external temperature is too high All tests support stopping at the specifi...

Страница 34: ...quires hardware X X X Duty Cycle testing and multiple discharge level testing 1 1 X Multiple Discharge Set a series of current draw levels and time 1 1 1 Constant Power Adjusts current to maintain fix...

Страница 35: ...Discharge Duty Cycle Test Constant Power Multiple Discharge and Constant Resistance The CBA HR high resolution software package already includes Duty Cycle and Multiple Discharge tests as standard Sam...

Страница 36: ...OK to save the calibration settings for future tests with this CBA and harness setup Note If the test setup is changed the recalibration should be performed again or the custom calibration should be r...

Страница 37: ...lor and size may be edited with selections to the left The final note is shown on the graph and may be edited or deleted by right clicking on the body of the note Temperature Graphing If using the opt...

Страница 38: ...devices Note This Ragone graph can only be displayed if a test was started and saved with the correct weight of the tested battery in the new test window For additional information on Ragone plotting...

Страница 39: ...le screen saves and sleep modes to prevent loss of computer control during a test Multi CBA Operation Only This section is specific to Multi CBA operation only Refer to the rest of this help documenta...

Страница 40: ...all window asking which CBA to use If unable to distinguish between the different CBAs select one and click Identify which wil blink its green LED Choose the desired CBA and a New Test window will app...

Страница 41: ...ine it is very important that all commands are carefully reviewed before they are run NOTE These command line parameters are for expert users USE EXTREME CAUTION and please review the Safety section o...

Страница 42: ...oint Test will complete prematurely if the cutoff voltage is hit to stop this affect set cutoff voltage to 0 Be aware that CBA Amplifiers draw a small offset current even when Disabled When using mult...

Страница 43: ...Alkaline Carbon Zinc Lead Acid LiFePO4 Li ion Li poly NiCd NiMH Other Example 4Ah 6 Cell 13 2V battery 5 5 pounds battery 4 6 13 2 5 5 Lead Acid cutoff voltage Specify the cutoff voltage If using a ha...

Страница 44: ...ion this is an optional argument to specify which CBA to use Example unit 40100 chargeunit Serial For multiple Charger Interfaces this is an optional argument to specify which Charger Interface to use...

Страница 45: ...An external software program or script can initiate a hands free test by executing the software with the test command line options For example C Program Files CBA III WMRCBA2 exe test discharge 2 cut...

Страница 46: ...he use of remote voltage sensing wire lead harness Serial Port Interconnection The CBA has a 5 pin accessory port where PIN1 closest to the LEDs The CBA HR does not have a serial port Sections coverin...

Страница 47: ...olts and Current in microamps PLIM is 1 when test is Power Limited STOP_REASON 1 Running 2 Low Voltage 3 Over Temperature 4 Other likely user stop TEST_UA TEST_UV and SECONDS will retain their previou...

Страница 48: ...4496851 9999 1250000 4500000 0 2 133 STATUS 1200 4487823 9999 1250000 4500000 0 2 132 AT SEND 0 Turn off Status updates AT STATUS Get Status Manually AT STATUS 1200 4491300 9999 1250000 4500000 0 2 11...

Страница 49: ...ing cycle the CBA software will close both the OUT A and OUT B relays and leave them closed for the duration of the cycle If this is not compatible with the charging unit or more flexible options are...

Страница 50: ...emote voltage input When the plug is inserted the CBA HR s internal voltage sensing normally connected internally to the Powerpole connectors is disconnected and routed out via the 3 5 mm plug Thus us...

Страница 51: ...g tested Support If you cannot find the answer to a question about using the CBA here in this manual and help files you may get help several other ways Web Support http www westmountainradio com suppo...

Страница 52: ...computer If prompted to do so close the program after registering the license and then restart the CBA software Firmware Updates Some CBA devices have the capability to be updated with new firmware Up...

Страница 53: ...nstructions and try it again If it still does not work open Device Manager In Windows 7 this can be done by opening Control Panel selecting System and Maintenance selecting System and then selecting D...

Страница 54: ...own and shut off its fan between tests Some CBA Menu selections are grayed out and do not work These are typically the optional features available only with the Extended Software License Visit www wes...

Страница 55: ...ta or Windows 7 Windows 8 Windows 10 1 GB or more RAM An available USB port For graph and label printing Any Windows compatible laser or ink jet color or black and white printer Avery 5160 laser or Av...

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