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4.  Electrical connection 

Page 16

 

106082 

– MRF-M2 -E  -  V0.7 - 23.04.2021

 

4.3  Wiring / circuit diagram 

Correct wiring in accordance with the information in the accompanying description 
and local regulations is essential.  

 

Please note the following: 

-  Use cable bushes. 
-  Make sure that cables cannot chafe! 
-  Take particular care to ensure that the AC supply is not connected to the sensor 

input or other low-voltage inputs or outputs.  

-  The two relay contacts may only be connected with the same voltage. 
-  When connecting the regulator and selecting the wiring materials to be used, it 

is essential to comply with the provisions of DIN VDE 0100 “Erection of power 
installations  with  rated  voltages  below  1000”  or  the  relevant  national  regula-
tions.  

 

 

 

 

 

 

 

  Connect the compressor and agitator etc. according to the circuit diagram. 

The compressor must not be connected directly to the relays on the control unit. 
This must be switched using an additional contactor. In individual cases, it must 
be checked whether additional motor protection switches or other safety devices 
are to be installed. 

  Contactors are to be fitted with an RC protective circuit. See section 7.10 

 

 

4.3.1  Wiring the digital input 

Terminals 8 and 9 may only be connected to a potential-free normally open contact.  

ATTENTION: do not apply any external voltage! 

T

he  correct  circuit  dia-

gram  for  your  regulator 
is affixed to the housing

Sensor

 

KTY 81-210

 

Operating  

voltage 

230V AC  

50/60Hz 

Relays may only be connected 
to a uniform voltage! 

Contact load relay: 
K1: 230V 12A AC1 
K2: 230V 10A AC1 

Digital input 

potential-free 

contact

 

RS485 

A = RX/TX+ 
B = RX/TX- 

Agitator 
Compressor 
L1

 

WARNING

Содержание 105750

Страница 1: ...temperature regulator MRF M2 Installation and operating instructions for plant engineering companies installers and service engineers Firmware V0 7 Measuring Controlling Regulating All from the same s...

Страница 2: ...g earthing 12 2 4 Electrical safety 12 3 Installation 13 3 1 Location and climatic conditions 13 3 2 Unpacking and storage 13 3 3 Installation of housing 13 3 4 Fitting the sensor 14 3 4 1 Changing th...

Страница 3: ...Fault messages 33 7 2 Function intermediate agitating in cooling mode P22 34 7 3 Emergency cooling in the event of a sensor fault 34 7 4 Compressor fault monitoring P72 35 7 5 Milk cooling tank lid o...

Страница 4: ...g of the regulator Operation instruction for the operator The plant engineers the installer or the service technician must prepare operating instructions for the operator of the milk temperature regul...

Страница 5: ...tract are applicable We reserve the right to make technical changes in the context of improving the prop erties of use and further developments 1 3 Warning notices in these operating instructions Impo...

Страница 6: ...designation and the exact connection diagram for your controller can be found on the controller as a connection sticker Example Controller type designation and 1 5 Items supplied Milk temperature reg...

Страница 7: ...te It must be disposed of through the correct channels Local and current legislation must be observed 1 7 Cleaning instructions The enclosure front front foil can be cleaned with usual detergents ATTE...

Страница 8: ...erature T2 standard adjusting 4 C standard adjusting 4 C Agitator Rest time interval Agitating time standard adjusting 20 min standard adjusting 2 min Digital input 1 Interface RS 485 Connection Plug...

Страница 9: ...contrast to our standard sensors we also offer sensors with other sleeve shapes and diameters or other cable lengths Sensor element KTY 81 210 Bush material 1 4301 V2A Bush length 40 mm Bush diameter...

Страница 10: ...eration These operating instructions contain important technical and safety information Please read carefully before installation and before any work on or with the regulator It is the duty of the par...

Страница 11: ...mitted in devices of protection class 1 and 2 The regulator must not be modified or converted in any way The milk temperature regulator is ready for use only when the parameters have been set appropri...

Страница 12: ...ts and load circuits must be protected separately and in accordance with the local regulations The separate protection of the control and load circuit must be carried out ac cording to local condition...

Страница 13: ...us radiation A physical separation between the device and inductive consumers is recom mended 3 2 Unpacking and storage If the packaging is damaged or something is missing do not fit the temperature c...

Страница 14: ...ver the sensor is replaced the actual value correction Parameter C91 must be adjusted so that the temperature measured corresponds to that shown on the display A reference ther mometer should be used...

Страница 15: ...als 4 2 Procedure In order to avoid injury to persons or damage to connected components connections must in all cases be undertaken in the following order Pull out all the regulator s plug in terminal...

Страница 16: ...onal regula tions Connect the compressor and agitator etc according to the circuit diagram The compressor must not be connected directly to the relays on the control unit This must be switched using a...

Страница 17: ...t after stirring time During non cooling periods the agitator switches on at pre set intervals in order to ensure an even temperature throughout the milk Independently of this a short or long intermed...

Страница 18: ...unit via USB interface Visualisation Also by USB transfer temperature profile over the last 48 hours can be obtained from the regulator displayed on screen graphically or in tabular form and stored Th...

Страница 19: ...h as setpoints hysteresis etc can be set here Cooling parameter 2 P parameter Setting of plant specific functions such as Emergency cooling agitator function Cooling start delay eg Hardware configurat...

Страница 20: ...ting displays the value of the current parameter change value in conjunction with arrow keys OFF button Active modes are ended by pressing the OFF button switch the controller to STAND BY mode continu...

Страница 21: ...Compressor contactor is switched off LED permanently on Compressor contactor is switched on LED flashes Compressor is blocked by The cooling start delay is active Compressor pendulum protection see P...

Страница 22: ...lay The COMPRESSOR LED shows the current switching status of the compressor the AGITATOR LED lights up the T1 or T2 LED for target temperature 1 or 2 lights up The pre set target temperature T1 or T2...

Страница 23: ...A long intermediate agitating is triggered Duration c24 if parameter P22 2 If toggling is parametrized Press the AGITATOR button in cooling mode switch on the agitator Press the AGITATOR button again...

Страница 24: ...shows 0000 the first 0 flashes Use the arrow keys to set the first digit of the desired code Confirm the correct digit with SET The set digit has been accepted the second 0 flashes Set the second digi...

Страница 25: ...d down the SET button and use the arrow buttons to set the desired value NOTE In order to store the value in the memory first release the arrow button and then the SET button 6 1 3 Save parameters and...

Страница 26: ...fter compressor is switched off 0 999 sec 120 C21 Pause duration Period in minutes between agitator switching off and switching on again for the duration of the after stir ring period selected 0 999 m...

Страница 27: ...Sensor correction adjustment see also section 7 6 Range Default c90 Display actual temperature sensor c91 Sensor correction sensor A correction can be applied to the value meas ured by the sensor Then...

Страница 28: ...mit for target temperature T1 Lower limit for target temperature T2 Upper limit for target temperature T2 0 50 0 C 0 50 0 C 0 50 0 C 0 50 0 C 2 0 8 0 2 0 8 0 P15 P16 P17 P18 Lower limit for hysteresis...

Страница 29: ...Pendulum protection Prevents the compressor from running against pressure The LED compressor is flashing dur ing the pause time 0 999 sec 60 P72 Thermo protection and fault monitoring compressor See a...

Страница 30: ...ng start delay 4 Switchover T1 T2 externally via digital input NOTE When the contact is closed T2 is active NOTE Parameter A21 must be set to 2 In the case of 2 and 3 If T1 is active the LED for T1 is...

Страница 31: ...mote start cooling The cooling can be started from the OFF mode via the digital input No further parameters need to be set to use this function 2 external temperature switching T1 T2 P80 4 The digital...

Страница 32: ...r 0 Relay switched off 1 Relay energized 0 1 0 Test digital input Select parameter o 21 with the arrow keys and test as follows Press the SET key briefly 0 or 1 appears in the display depend ing on th...

Страница 33: ...aximum compressor run time F30 Power failure in cooling When switching on again it was found that the regulator was in cooling mode before the power interruption F53 Compressor failure F56 Sensor shor...

Страница 34: ...is triggered Duration c23 If the AGITATOR key is held down for a longer period of time The display changes from Sho to Lon A long intermediate agitating is trig gered Duration c24 Parameter P22 is se...

Страница 35: ...ted Parameter P72 is set to 1 The auxiliary contact of the motor protection relay or of the motor protection switch is queried Is this auxiliary contact opened fault F53 is displayed Parameter P72 is...

Страница 36: ...ely effective over the whole measurement range An adjustment to the sensor correction is then necessary only in conjunction with first installation if the sensor cable length is altered when replacing...

Страница 37: ...freezing of milk in the tank The regulator offers different variants of cooling start delays 0 no cooling start delay Cooling starts immediately 1 simple cooling start delay Cooling starts after a set...

Страница 38: ...w pressure switch must be connected to the digital input of the controller and parameterised Note For the anti icing function the correct switch off pressure must be set on the low pressure switch Set...

Страница 39: ...ulator is switched on it checks whether the parameter values in the EEprom storage have been changed inappropriately This is possible in rare cases due to EMC effect or lightning for example If an imp...

Страница 40: ...0 kV 0 5 kV 3 typical industrial environment 2 0 kV 1 0 kV 4 industrial environment with very high interference level 4 0 kV 2 0 kV As the values given in the table are maximum values operational valu...

Страница 41: ...age systems the induction voltage occurring can for example be limited by using self induction diodes varistors or suppresser diodes The diagram on the left shows one possibility using a self inductio...

Страница 42: ...These components must be protected against excessive voltages for which mainly varistors RC combinations or choke coils are used The use of zero voltage switches is also recommended The suggestions m...

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