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Tools Needed:

28

Please Do Not Return This Product To The Store. 

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your 

local yellow pages/business listings or go to the 

Find a Dealer

 section online at 

www.wayne-dalton.com

Rear Support Continued...

PRIOR TO WINDING OR MakING 

aDjusTMENTs TO ThE sPRINGs, 

ENsuRE yOu’RE WINDING IN ThE 

PROPER DIRECTION as sTaTED IN 

ThE INsTallaTION INsTRuCTIONs. 

OThERWIsE, ThE sPRING fITTINGs May 

RElEasE fROM sPRING If NOT WOuND 

IN ThE PROPER DIRECTION aND COulD 

REsulT IN sEVERE OR faTal INjuRy.

 

Add S

pring Tension: 

The ratchet wheel is 

made of 10 teeth. To add spring tension, 

ensure the ratchet and socket is set so 

that it will tighten counter clockwise on 

the right hand side, and clockwise on the 

left hand side. Place the ratchet with 5/8” 

socket onto the winding shaft, pull down 

to add 3/10 of a turn. Watch as three teeth 

of the ratchet wheel pass over the pawl, 

creating three “clicks”.

Remove Spring Tension: 

To remove 

spring tension, ensure the ratchet and 

socket is set so that it will tighten counter 

clockwise on the right hand side and 

clockwise on the left hand side. It is 

recommended that a regular 5/8” wrench 

be used. Place the wrench onto the 

winding shaft. Pull down on the wrench 

to relieve pressure between the pawl and 

the ratchet wheel. Push in on the pawl to 

allow the three ratchet wheel teeth to pass 

by the pawl, as you carefully allow the 

wrench to be rotated upward by the spring 

tension. Release the pawl to allow it to 

engage with the ratchet wheel.

IMPORTANT: 

bE PREPaRED TO hOlD ThE 

full TENsION Of ThE sPRING.

IMPORTANT: 

DO NOT aDD OR REMOVE 

MORE ThaN 1 sPRING TuRNs (1 sPRING 

TuRN Equals 10 TEETh ON RaTChET 

WhEEl) fROM ThE RECOMMENDED 

NuMbER Of TuRNs shOWN ON ThE 

sPRING TuRN ChaRT.

If the door still does not operate easily, 

lower the door into the closed position, 

uNWIND sPRING(s) COMPlETEly, and 

recheck the following items:

1.)  Check the door for level.

2.)  Check the TorqueMaster

®

 tube and 

flagangles for level and plumb.

3.)  Check the distance between the 

flagangles must be door width plus 3-3/8” 

to 3-1/2”. 

4.)  Check the counterbalance cables for 

equal tension, adjust if necessary.

5.)  Rewind the spring(s).

6.)  Make sure door isn’t rubbing on 

jambs.

NOTE:

 If an idrive

®

 was installed and

you have completed your rear support 

installation, refer to the idrive Installation 

Instructions and Owner’s Manual to 

complete your idrive installation.

hORIzONTal 
TRaCk

bOlT MusT ExTEND INTO ThE TRaCk 

TO sERVE as a ROllER sTOP

 PERfORaTED 

aNGlE 

PERfORaTED aNGlE - bOlTED 

usING (2) 5/16” x 1-5/8” hEx hEaD 

laG sCREWs TO CEIlING MEMbER 

aND PaRallEl TO WIDTh Of DOOR. 

sPaCE laG sCREWs NO fuRThER 

ThaN 24” aPaRT.

sOuND fRaMING MEMbERs

sOuND fRaMING MEMbERs

hORIzONTal 

TRaCk

bOlT MusT ExTEND INTO ThE TRaCk 

TO sERVE as a ROllER sTOP

 PERfORaTED aNGlE

PERfORaTED aNGlE -bOlTED usING 

(2) 5/16” x 1-5/8” hEx hEaD laG 

sCREWs TO CEIlING MEMbERs 

aND PaRallEl TO WIDTh Of DOOR. 

aTTaCh VERTICal PERfORaTED aNGlE 

bETWEEN ThE (2) 5/16” x 1-5/8” 

hEx hEaD laG sCREWs, sECuRING 

PERfORaTED aNGlE TO CEIlING 

MEMbERs.

24”M

ax

24”M

ax

PERfORaTED aNGlE

(3) 5/16” bOlTs 

& NuTs

WINDlOaD 

labEl

INTERMEDI

aTE 

sECTION

WARNING

Содержание TORQUEMASTER 6100

Страница 1: ...instructions carefully before attempting installation If in question about any of the procedures do not perform the work Instead have a trained door systems technician do the installation or repairs C...

Страница 2: ...d wider should be installed by two persons to avoid possible injury 6 Operate door ONLY when it is properly adjusted and free from obstructions 7 If a door becomes hard to operate inoperative or is da...

Страница 3: ...es 21 15 16 or 80 as required u bars as required Q I Jamb Brackets As Required 2 3 8 16 Hex Nuts End Brackets 1 Right 1 Left W ARNIN G Ra ch et Bra cke t is un de r EX TR EM E SP RIN G TE NS IO N To a...

Страница 4: ...bels Astragal Warning label Warning labels Hinges are always pre attached at the top of each section except top section The bottom section can be identified by the factory attached bottom astragal and...

Страница 5: ...s Safety Glasses Step Ladder PRE INSTALLATION vice grips Vice clamps Gloves 2 Saw Horses Hammer Removing An Existing Door IMPORTANT Counterbalance spring tension must always be released before any att...

Страница 6: ...headroom applications the jambs should extend to the ceiling height Minimum side clearance required from the opening to the wall is 3 1 2 89 mm IMPORTANT Closely inspect jambs header and mounting sur...

Страница 7: ...NLOCKED QUICK INSTALL TAB LOCKED FLAGANGLE VERTICAL TRACK 1 left hand track and flagangle right hand track and flagangle FLAGANGLE VERTICAL TRACK INSTALLATION Installation Begin the installation of th...

Страница 8: ...CK hole hole tabs key slot 3 horizontal TRACK tabs horizontal TRACK horizontal angle Attaching Fully Adjustable Flagangles to Vertical Track None 2 NOTE If quick install flagangles were installed in S...

Страница 9: ...a 1 4 20 x 9 16 track bolt and nut None JBUS JAMB BRACKET 1 4 20 X 9 16 track bolt 1 4 20 flanged hex nut 4 left side shown right side shown Twistlock TABS Top hole Bottom hole Middle hole quick insta...

Страница 10: ...Bar over the top rib of the bottom section with the eight pre punched holes facing up Center U Bar left to right on section Attach the U Bar at each end through the bottom flange with 1 1 4 14 x 7 8...

Страница 11: ...Handle Placement reference on single wide doors On single doors locate and mark the horizontal and vertical center on the bottom rail of the bottom section Center the pull handle using the vertical an...

Страница 12: ...sly made center line mark Measure the height of the panel Divide that measurement in half and mark a horizontal line intersecting the vertical line s previously marked Measure up 3 7 8 from the inters...

Страница 13: ...ng of roller slide on U bars Place roller slides on the sections as follows Lock Section second section use the second set of holes Intermediate Section Third section use the third set of holes Fasten...

Страница 14: ...ilot holes into the jambs for the lag screws Loosely fasten jamb brackets and flagangle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screw securing bottom jamb bracket to jamb to maintain 5 8...

Страница 15: ...d and fasten center hinges first and end hinges last with 1 4 14 x 5 8 self tapping screws Repeat for other section s except top section IMPORTANT Push hold the hinge leaf against section while securi...

Страница 16: ...s and nuts Note Install the track bolts as far apart as possible as shown when fastening the top bottom halves together NOTE For retro fit applications the adjustable operator bracket must be aligned...

Страница 17: ...e top section Now flip up hinge leafs hold tight against section and fasten center hinges first and end hinges last Refer to Step 12 Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the ed...

Страница 18: ...ING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other sid...

Страница 19: ...20 x 9 16 track bolts and 2 1 4 20 flange hex nuts DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SE CURED AT REAR AS OUTLINED IN STEP 28 OR DOOR COULD FALL FROM OVERHEAD POSI TION CAUSING SEVERE OR FA...

Страница 20: ...he floor inside garage in front of the door with the labeled end to the left LABELED END TorqueMaster Spring Tube None 19 18 Adjusting Top Roller Slide With horizontal tracks installed you can now adj...

Страница 21: ...er Spring Tube TorqueMaster Spring Tube CENTER BRACKET BUSHING INSTALLATION 21 IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Drum wraps are identified as right...

Страница 22: ...n identify the right hand end bracket by the disconnect cable guide hole in the top of the bracket Beginning with either side slide the end bracket onto the winding shaft so that the grooves in the ra...

Страница 23: ...l and Cable Drum indica tes engag emen t Cable Drum Ratch et Pawl ENGA GED SIDE VIEW No space betwe en Ratch et Pawl and Cable Drum ENGA GED UNDE RNEA TH VIEW Space betwe en Ratch et Pawl and Cable Dr...

Страница 24: ...ing Winding Track Vice Clamps WARNING 24 place vice clamps above 3rd Roller Check to ensure the cable is aligned and seated in the first and second groove of the cable drum Snug the set screw and then...

Страница 25: ...on the winding shaft IMPORTANT pawl knob must be in upper position to add remove required number of spring turns After 2 3 turns remove the ratchet wrench and adjust the cable on the left side Ensure...

Страница 26: ...ing the black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of turns for your door Then return to the right hand side and wind the right h...

Страница 27: ...parallel to the door within 3 4 maximum of door edge Keep horizontal track parallel and within 3 4 maximum of door edge otherwise door could fall resulting in severe or fatal injury IMPORTANT DO NOT S...

Страница 28: ...tension Release the pawl to allow it to engage with the ratchet wheel important BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING Important DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURNS 1 SPRING TURN...

Страница 29: ...PERSON IS UNAWARE OF THE SLACK CABLES AND THE ENGAGED TORQUEMASTER PLUS SAFETY SYSTEM AND ACTIVATES THE MIS ADJUSTED OPENER DAMAGE WILL LIKELY OCCUR TO THE DOOR AND OPENER THE POTENTIAL ALSO EXISTS T...

Страница 30: ...system is engaged see illustration 2 Disengage the opener if installed by pulling or placing the emergency disconnect in the manual operated position 3 With assistance raise the door to the fully open...

Страница 31: ...inding or making adjustments to the springs ensure you re winding in the proper direction as stated in the Installation Instructions Otherwise the spring fittings may release from spring if not wound...

Страница 32: ...oximately 1 8 from the section edge IMPORTANT side locks must be removed or made inoperative in the unlocked position if an operator is installed on the door NOTE After completing this step continue w...

Страница 33: ...FATAL INJURY 1 Install operator rail 1 2 to 1 1 2 13 38 mm above high arc of top section of the door 2 Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rai...

Страница 34: ...on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final w...

Страница 35: ...r Painting the wood surfaces with at least 2 coats of finish paint over the primer Follow paint manufacture s label directions completely for all coatings Once finished remove painter s tape and touch...

Страница 36: ...ure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinar...

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