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21

Tools Needed:

Tools Needed:

Please Do Not Return This Product To The Store. 

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your 

local yellow pages/business listings or go to the 

Find a Dealer

 section online at 

www.wayne-dalton.com

20

Center bracket bushing 

NOTE: 

If you are installing the idrive

®

opener with your garage door, skip this 
step and go to your idrive

®

 Installation 

Instructions and Owner’s Manual. after 
completing steps 1-13 of your idrive

®

 

Installation Instructions and Owner’s
Manual, rear supports will need to be
fabricated/installed to support both
horizontal tracks, see step 28.

NOTE: 

If you are not installing the 

i

drive

®

 opener on your garage door, you 

must install the center bracket bushing 
assembly. follow these instructions for 
non-

i

drive

®

 operated garage doors. 

being cam shaped the center bracket 
bushing only fits one way. 
slide the center bracket assembly 
towards the center of the TorqueMaster

®

 

spring tube, from the right side as shown.

CENTER 

bRaCkET 

assEMbly

 TORquEMasTER

®

 

sPRING TubE

 TORquEMasTER

®

 

sPRING TubE

CENTER

bRaCkET

bushING

INST

All

ATION

21

IMPORTANT: 

RIGhT aND lEfT haND 

Is alWays DETERMINED fROM INsIDE 
ThE GaRaGE lOOkING OuT.

Drum wraps are identified as right hand and left 
hand.

slide the left hand drum wrap over the left side 
of the TorqueMaster

®

 spring tube assembly 

with the tabs facing left. Continue sliding the 
left hand drum wrap towards the center of the 
TorqueMaster

®

 spring tube assembly.

Repeat for right hand side.

 shake the TorqueMaster

®

 Plus spring tube 

assembly gently to extend the winding shafts out 
about 5" on each side. for single spring 
applications, there will be no left hand spring in 
the TorqueMaster

®

 Plus spring tube assembly.

 lift the TorqueMaster

®

 Plus spring tube assembly 

and rest it on the top of the flagangles. 

NOTE: 

Cable drums are marked right and left 

hand. Cable drums and TorqueMaster

®

 Plus 

spring tube assembly are cam shaped to fit 
together only one way.

Drum Wraps/ Cable Drums

WINDING shafT

5”

TORquEMasTER

®

 

sPRING TubE assEMbly

None

1-1/2 WRaPs

RIGhT DRuM

TORquEMasTER

® 

Plus 

sPRING TubE assEMbly

(CaM PEak sTRaIGhT uP)

COuNTERbalaNCE CablE

TORquEMasTER

®

 sPRING TubE 

assEMbly

Tabs

lEfT haND DRuM WRaP

lEfT haND 

DRuM WRaP

RIGhT haND 

DRuM WRaP

Tape Measure

step ladder

Содержание TORQUEMASTER 6100

Страница 1: ...instructions carefully before attempting installation If in question about any of the procedures do not perform the work Instead have a trained door systems technician do the installation or repairs C...

Страница 2: ...d wider should be installed by two persons to avoid possible injury 6 Operate door ONLY when it is properly adjusted and free from obstructions 7 If a door becomes hard to operate inoperative or is da...

Страница 3: ...es 21 15 16 or 80 as required u bars as required Q I Jamb Brackets As Required 2 3 8 16 Hex Nuts End Brackets 1 Right 1 Left W ARNIN G Ra ch et Bra cke t is un de r EX TR EM E SP RIN G TE NS IO N To a...

Страница 4: ...bels Astragal Warning label Warning labels Hinges are always pre attached at the top of each section except top section The bottom section can be identified by the factory attached bottom astragal and...

Страница 5: ...s Safety Glasses Step Ladder PRE INSTALLATION vice grips Vice clamps Gloves 2 Saw Horses Hammer Removing An Existing Door IMPORTANT Counterbalance spring tension must always be released before any att...

Страница 6: ...headroom applications the jambs should extend to the ceiling height Minimum side clearance required from the opening to the wall is 3 1 2 89 mm IMPORTANT Closely inspect jambs header and mounting sur...

Страница 7: ...NLOCKED QUICK INSTALL TAB LOCKED FLAGANGLE VERTICAL TRACK 1 left hand track and flagangle right hand track and flagangle FLAGANGLE VERTICAL TRACK INSTALLATION Installation Begin the installation of th...

Страница 8: ...CK hole hole tabs key slot 3 horizontal TRACK tabs horizontal TRACK horizontal angle Attaching Fully Adjustable Flagangles to Vertical Track None 2 NOTE If quick install flagangles were installed in S...

Страница 9: ...a 1 4 20 x 9 16 track bolt and nut None JBUS JAMB BRACKET 1 4 20 X 9 16 track bolt 1 4 20 flanged hex nut 4 left side shown right side shown Twistlock TABS Top hole Bottom hole Middle hole quick insta...

Страница 10: ...Bar over the top rib of the bottom section with the eight pre punched holes facing up Center U Bar left to right on section Attach the U Bar at each end through the bottom flange with 1 1 4 14 x 7 8...

Страница 11: ...Handle Placement reference on single wide doors On single doors locate and mark the horizontal and vertical center on the bottom rail of the bottom section Center the pull handle using the vertical an...

Страница 12: ...sly made center line mark Measure the height of the panel Divide that measurement in half and mark a horizontal line intersecting the vertical line s previously marked Measure up 3 7 8 from the inters...

Страница 13: ...ng of roller slide on U bars Place roller slides on the sections as follows Lock Section second section use the second set of holes Intermediate Section Third section use the third set of holes Fasten...

Страница 14: ...ilot holes into the jambs for the lag screws Loosely fasten jamb brackets and flagangle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screw securing bottom jamb bracket to jamb to maintain 5 8...

Страница 15: ...d and fasten center hinges first and end hinges last with 1 4 14 x 5 8 self tapping screws Repeat for other section s except top section IMPORTANT Push hold the hinge leaf against section while securi...

Страница 16: ...s and nuts Note Install the track bolts as far apart as possible as shown when fastening the top bottom halves together NOTE For retro fit applications the adjustable operator bracket must be aligned...

Страница 17: ...e top section Now flip up hinge leafs hold tight against section and fasten center hinges first and end hinges last Refer to Step 12 Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the ed...

Страница 18: ...ING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other sid...

Страница 19: ...20 x 9 16 track bolts and 2 1 4 20 flange hex nuts DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SE CURED AT REAR AS OUTLINED IN STEP 28 OR DOOR COULD FALL FROM OVERHEAD POSI TION CAUSING SEVERE OR FA...

Страница 20: ...he floor inside garage in front of the door with the labeled end to the left LABELED END TorqueMaster Spring Tube None 19 18 Adjusting Top Roller Slide With horizontal tracks installed you can now adj...

Страница 21: ...er Spring Tube TorqueMaster Spring Tube CENTER BRACKET BUSHING INSTALLATION 21 IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Drum wraps are identified as right...

Страница 22: ...n identify the right hand end bracket by the disconnect cable guide hole in the top of the bracket Beginning with either side slide the end bracket onto the winding shaft so that the grooves in the ra...

Страница 23: ...l and Cable Drum indica tes engag emen t Cable Drum Ratch et Pawl ENGA GED SIDE VIEW No space betwe en Ratch et Pawl and Cable Drum ENGA GED UNDE RNEA TH VIEW Space betwe en Ratch et Pawl and Cable Dr...

Страница 24: ...ing Winding Track Vice Clamps WARNING 24 place vice clamps above 3rd Roller Check to ensure the cable is aligned and seated in the first and second groove of the cable drum Snug the set screw and then...

Страница 25: ...on the winding shaft IMPORTANT pawl knob must be in upper position to add remove required number of spring turns After 2 3 turns remove the ratchet wrench and adjust the cable on the left side Ensure...

Страница 26: ...ing the black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of turns for your door Then return to the right hand side and wind the right h...

Страница 27: ...parallel to the door within 3 4 maximum of door edge Keep horizontal track parallel and within 3 4 maximum of door edge otherwise door could fall resulting in severe or fatal injury IMPORTANT DO NOT S...

Страница 28: ...tension Release the pawl to allow it to engage with the ratchet wheel important BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING Important DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURNS 1 SPRING TURN...

Страница 29: ...PERSON IS UNAWARE OF THE SLACK CABLES AND THE ENGAGED TORQUEMASTER PLUS SAFETY SYSTEM AND ACTIVATES THE MIS ADJUSTED OPENER DAMAGE WILL LIKELY OCCUR TO THE DOOR AND OPENER THE POTENTIAL ALSO EXISTS T...

Страница 30: ...system is engaged see illustration 2 Disengage the opener if installed by pulling or placing the emergency disconnect in the manual operated position 3 With assistance raise the door to the fully open...

Страница 31: ...inding or making adjustments to the springs ensure you re winding in the proper direction as stated in the Installation Instructions Otherwise the spring fittings may release from spring if not wound...

Страница 32: ...oximately 1 8 from the section edge IMPORTANT side locks must be removed or made inoperative in the unlocked position if an operator is installed on the door NOTE After completing this step continue w...

Страница 33: ...FATAL INJURY 1 Install operator rail 1 2 to 1 1 2 13 38 mm above high arc of top section of the door 2 Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rai...

Страница 34: ...on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final w...

Страница 35: ...r Painting the wood surfaces with at least 2 coats of finish paint over the primer Follow paint manufacture s label directions completely for all coatings Once finished remove painter s tape and touch...

Страница 36: ...ure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinar...

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