Wayne-Dalton TORQUEMASTER 6100 Скачать руководство пользователя

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TorqueMaster

Plus - Single and Double Spring

Installation Instructions and Owner’s Manual

6100 Windload

IMPORTANT NOTICE!

Read these instructions carefully before
attempting installation. If in question about
any of the procedures, do not perform the
work. Instead, have a trained door systems
technician do the installation or repairs.

Part No. 341780

REV1 08/03/2009

Wayne-Dalton Corp.

P.O. Box 67

Mt. Hope, OH 44660

www.wayne-dalton.com

Содержание TORQUEMASTER 6100

Страница 1: ...instructions carefully before attempting installation If in question about any of the procedures do not perform the work Instead have a trained door systems technician do the installation or repairs C...

Страница 2: ...d wider should be installed by two persons to avoid possible injury 6 Operate door ONLY when it is properly adjusted and free from obstructions 7 If a door becomes hard to operate inoperative or is da...

Страница 3: ...es 21 15 16 or 80 as required u bars as required Q I Jamb Brackets As Required 2 3 8 16 Hex Nuts End Brackets 1 Right 1 Left W ARNIN G Ra ch et Bra cke t is un de r EX TR EM E SP RIN G TE NS IO N To a...

Страница 4: ...bels Astragal Warning label Warning labels Hinges are always pre attached at the top of each section except top section The bottom section can be identified by the factory attached bottom astragal and...

Страница 5: ...s Safety Glasses Step Ladder PRE INSTALLATION vice grips Vice clamps Gloves 2 Saw Horses Hammer Removing An Existing Door IMPORTANT Counterbalance spring tension must always be released before any att...

Страница 6: ...headroom applications the jambs should extend to the ceiling height Minimum side clearance required from the opening to the wall is 3 1 2 89 mm IMPORTANT Closely inspect jambs header and mounting sur...

Страница 7: ...NLOCKED QUICK INSTALL TAB LOCKED FLAGANGLE VERTICAL TRACK 1 left hand track and flagangle right hand track and flagangle FLAGANGLE VERTICAL TRACK INSTALLATION Installation Begin the installation of th...

Страница 8: ...CK hole hole tabs key slot 3 horizontal TRACK tabs horizontal TRACK horizontal angle Attaching Fully Adjustable Flagangles to Vertical Track None 2 NOTE If quick install flagangles were installed in S...

Страница 9: ...a 1 4 20 x 9 16 track bolt and nut None JBUS JAMB BRACKET 1 4 20 X 9 16 track bolt 1 4 20 flanged hex nut 4 left side shown right side shown Twistlock TABS Top hole Bottom hole Middle hole quick insta...

Страница 10: ...Bar over the top rib of the bottom section with the eight pre punched holes facing up Center U Bar left to right on section Attach the U Bar at each end through the bottom flange with 1 1 4 14 x 7 8...

Страница 11: ...Handle Placement reference on single wide doors On single doors locate and mark the horizontal and vertical center on the bottom rail of the bottom section Center the pull handle using the vertical an...

Страница 12: ...sly made center line mark Measure the height of the panel Divide that measurement in half and mark a horizontal line intersecting the vertical line s previously marked Measure up 3 7 8 from the inters...

Страница 13: ...ng of roller slide on U bars Place roller slides on the sections as follows Lock Section second section use the second set of holes Intermediate Section Third section use the third set of holes Fasten...

Страница 14: ...ilot holes into the jambs for the lag screws Loosely fasten jamb brackets and flagangle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screw securing bottom jamb bracket to jamb to maintain 5 8...

Страница 15: ...d and fasten center hinges first and end hinges last with 1 4 14 x 5 8 self tapping screws Repeat for other section s except top section IMPORTANT Push hold the hinge leaf against section while securi...

Страница 16: ...s and nuts Note Install the track bolts as far apart as possible as shown when fastening the top bottom halves together NOTE For retro fit applications the adjustable operator bracket must be aligned...

Страница 17: ...e top section Now flip up hinge leafs hold tight against section and fasten center hinges first and end hinges last Refer to Step 12 Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the ed...

Страница 18: ...ING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other sid...

Страница 19: ...20 x 9 16 track bolts and 2 1 4 20 flange hex nuts DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SE CURED AT REAR AS OUTLINED IN STEP 28 OR DOOR COULD FALL FROM OVERHEAD POSI TION CAUSING SEVERE OR FA...

Страница 20: ...he floor inside garage in front of the door with the labeled end to the left LABELED END TorqueMaster Spring Tube None 19 18 Adjusting Top Roller Slide With horizontal tracks installed you can now adj...

Страница 21: ...er Spring Tube TorqueMaster Spring Tube CENTER BRACKET BUSHING INSTALLATION 21 IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Drum wraps are identified as right...

Страница 22: ...n identify the right hand end bracket by the disconnect cable guide hole in the top of the bracket Beginning with either side slide the end bracket onto the winding shaft so that the grooves in the ra...

Страница 23: ...l and Cable Drum indica tes engag emen t Cable Drum Ratch et Pawl ENGA GED SIDE VIEW No space betwe en Ratch et Pawl and Cable Drum ENGA GED UNDE RNEA TH VIEW Space betwe en Ratch et Pawl and Cable Dr...

Страница 24: ...ing Winding Track Vice Clamps WARNING 24 place vice clamps above 3rd Roller Check to ensure the cable is aligned and seated in the first and second groove of the cable drum Snug the set screw and then...

Страница 25: ...on the winding shaft IMPORTANT pawl knob must be in upper position to add remove required number of spring turns After 2 3 turns remove the ratchet wrench and adjust the cable on the left side Ensure...

Страница 26: ...ing the black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of turns for your door Then return to the right hand side and wind the right h...

Страница 27: ...parallel to the door within 3 4 maximum of door edge Keep horizontal track parallel and within 3 4 maximum of door edge otherwise door could fall resulting in severe or fatal injury IMPORTANT DO NOT S...

Страница 28: ...tension Release the pawl to allow it to engage with the ratchet wheel important BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING Important DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURNS 1 SPRING TURN...

Страница 29: ...PERSON IS UNAWARE OF THE SLACK CABLES AND THE ENGAGED TORQUEMASTER PLUS SAFETY SYSTEM AND ACTIVATES THE MIS ADJUSTED OPENER DAMAGE WILL LIKELY OCCUR TO THE DOOR AND OPENER THE POTENTIAL ALSO EXISTS T...

Страница 30: ...system is engaged see illustration 2 Disengage the opener if installed by pulling or placing the emergency disconnect in the manual operated position 3 With assistance raise the door to the fully open...

Страница 31: ...inding or making adjustments to the springs ensure you re winding in the proper direction as stated in the Installation Instructions Otherwise the spring fittings may release from spring if not wound...

Страница 32: ...oximately 1 8 from the section edge IMPORTANT side locks must be removed or made inoperative in the unlocked position if an operator is installed on the door NOTE After completing this step continue w...

Страница 33: ...FATAL INJURY 1 Install operator rail 1 2 to 1 1 2 13 38 mm above high arc of top section of the door 2 Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rai...

Страница 34: ...on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final w...

Страница 35: ...r Painting the wood surfaces with at least 2 coats of finish paint over the primer Follow paint manufacture s label directions completely for all coatings Once finished remove painter s tape and touch...

Страница 36: ...ure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinar...

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