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6

Please Do Not Return This Product To The Store. 

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your 

local yellow pages/business listings or go to the 

Find a Dealer

 section online at 

www.wayne-dalton.com

Tools Needed:

heaDRoom RequiRemeNT

DooR heighT

TRack

maNual 

liFT

moToR 

oPeRaTeD

6’6”, 7’0”

12”, 15” Radius

98”

125”

7’6”, 8’0”

12”, 15” Radius

110”

137”

backRoom RequiRemeNT

TRack TyPe

Torsion Springs

15” Radius Track

12-1/2”

12” Radius Track

14 1/2”

Preparing the opening

Recommended tools 

from 

page 5

Weather seal

headroom

Backroom

Door

width

Door 

height

Level header

Plumb jambs

header board 

2” x 6” lumber 

recommended

Suitable mounting surface 

2” x 6” lumber minimum

header

jamb

jamb

fULLY ADjUSTABLE TRACk

jamb

Weather 

seal

1/8” to 1/4”

If you just removed your existing door or you are installing a new door, 

complete all steps in PREPARING ThE OPENING. 

To ensure secure mounting of track brackets, side and center 

bearing brackets, or steel angles to new or retro-fit construction, it is 

recommended to follow the procedures outlined in DASMA Technical 

Data Sheets #156, #161 and #164 at www.dasma.com.

The inside perimeter of your garage door opening should be framed 

with wood jamb and header material. The jambs and header must be 

securely fastened to sound framing members. It is recommended that 

2” x 6” lumber be used. The jambs must be plumb and the header 

level. The jambs should extend a minimum of 14” (356 mm) above the 

top of the opening for Torsion spring applications. for low headroom 

applications, the jambs should extend to the ceiling height. Minimum 

side clearance required, from the opening to the wall, is 3-1/2” (89 

mm).

imPoRTaNT:

 CLOSELY INSPECT EXISTING jAMBS, hEADER AND 

MOUNTING SURfACE. ANY WOOD fOUND NOT TO BE SOUND, MUST BE 

REPLACED.

for Torsion spring applications, a suitable mounting surface must 

be firmly attached to the wall, above the header at the center 

of the opening. The mounting surface must be 2” x 6” lumber 

minimum (Select southern yellow pine lumber. Do not use lumber 

marked as spruce-pine-fur or SPf). The mounting surface must be 

securely attached to the wall with four (4) 3/8” anchors for masonry 

constructions or four (4) 5/16” x 4” lag screws for wood construction.

NoTe:

 Drill a 3/16” pilot hole in the mounting surface to avoid splitting 

the lumber. Do not attach the mounting surface with nails.

fAILURE TO SECURELY ATTACh A SUITABLE MOUNTING PAD TO 

STRUCTURALLY SOUND fRAMING MEMBER COULD CAUSE SPRINGS TO 

VIOLENTLY PULL MOUNTING PAD fROM WALL, RESULTING IN SEVERE 

OR fATAL INjURY.

weather Seal (may Not be included):

 

Cut the weather seal (if necessary) to fit the header and jambs. 

For fully adjustable track:

 Align the header seal 1/8” to 1/4” inside 

the header and temporarily secure it to the header with equally spaced 

nails. Next, fit the jamb seals up tight against the header seal and 1/8” 

to 1/4” inside the jamb. Temporarily secure the jamb seals with equally 

space nails approximately 12” to 18” apart. This will keep the bottom 

section from falling out of the opening during installation. 

NoTe:

 Do not permanently attach weather seal to the jamb at this time.

heaDRoom RequiRemeNT:

 headroom is defined as the space needed 

above the top of the door for tracks, springs, etc. to allow the door to 

open properly. If the door is to be motor operated, 2-1/2” (64 mm) of 

additional headroom is required.

NoTe:

 6” LhR Conversion kit is available for 12” Radius only. Contact 

your local Wayne-Dalton dealer.

backRoom RequiRemeNT:

 Backroom is defined as the distance 

needed from the opening back into the garage to allow the door to 

open fully.

waRNiNg

Содержание 8124

Страница 1: ...about any of the procedures do not perform the work Instead have a trained door systems technician do the installation or repairs Copyright 2009 Wayne Dalton Corp Part No 335362 REV4 08 03 2009 Wayne...

Страница 2: ...or 11 Due to constant extreme spring tension DO NOT attempt any adjustment repair or alteration to any part of the door especially to springs spring brackets bottom corner brackets red colored fastene...

Страница 3: ...tallation If in question about any of the procedures do not perform the work Instead have a qualified door agency do the installation or repairs Copyright 2007 Wayne Dalton Corp Part No XXXXXX PRELIMI...

Страница 4: ...hex Head Bolts Bottom Section Warning label Intermediate i Section Door Section Identification Door Height Bottom Lock second Intermediate third Intermediate II fourth Top 6 0 18 18 18 NA 18 6 6 21 18...

Страница 5: ...tep Ladder Tape Measure level vice clamps pencil 9 32 1 2 3 16 1 8 drill bits Approved Winding Bars 1 4 torx bit Removing An Old Door IMPORTANT Counterbalance spring tension must always be released be...

Страница 6: ...jambs header and mounting surface Any wood found not to be sound must be replaced For Torsion spring applications a suitable mounting surface must be firmly attached to the wall above the header at t...

Страница 7: ...kets end brackets jamb brackets operator mounting support brackets and disconnect brackets on treated lumber preservative treated Stainless steel or PT 2000 coated lag screws are NOT necessary when in...

Страница 8: ...1 4 20 X 9 16 Track bolt 2 1 4 20 Flange hex nuts Vertical track Clevis Pin Counterbalance cable NOTE For door section identification see page 4 IMPORTANT Right and left hand is always determined from...

Страница 9: ...the endstile with 2 1 4 14 x 7 8 self drilling screws as shown Repeat for other side Bottom Bracket Continued Long stem roller Spacer Bottom Bracket Hinge tubes of bottom bracket Bottom section Hinge...

Страница 10: ...section using 1 hinges for the end stiles and depending on the width of your door enough 1 hinge s for each of the center stile s location Place the hinges on the section so that the lower leaf of the...

Страница 11: ...ing screws 1 5 16 18 x 5 8 Carriage bolt and 1 5 16 18 hex nut Power Drill 7 16 Socket Driver U Bar NOTE For door section identification see page 4 Refer to the u bar schedule to determine the require...

Страница 12: ...le of the bottom section of the door On the inside of the door center the step plate lift handle on the center most stile no higher than 8 from the bottom of the door Using the step plate lift handle...

Страница 13: ...es from outside the door to 1 2 dia Assemble the outside and inside lift handle to the section using 2 1 4 x 2 1 2 carriage bolts and nuts and 2 spacers NOTE Do not drill through or enlarge holes on t...

Страница 14: ...l 7 16 Socket Driver Tape Measure Level Step Ladder IMPORTANT The tops of the vertical tracks must be level from side to side If the bottom section was shimmed to level it The vertical track on the sh...

Страница 15: ...ting with the center most hinge flip up the hinge leaf and hold it tight against section Secure it to the section using 2 1 4 14 x 7 8 self drilling screws Repeat for all remaining center hinges Now f...

Страница 16: ...section and bending it over the top section Now flip up hinge leaf against section fastening center hinges first and end hinges last Refer to Step 13 Position flagangle between 1 11 16 43 mm to 1 3 4...

Страница 17: ...l horizontal track B To install horizontal track place the curved end over the top roller Align the bottom of the horizontal track with the vertical track Hand tighten the horizontal track to the flag...

Страница 18: ...Next lock the top slide into place on the top bracket using 2 1 4 20 x 9 16 track bolt and 2 1 4 20 hex nut through any two aligning holes Insert long shaft roller into the slides Repeat for other sid...

Страница 19: ...lag screw MUST be attached through the bottom hole of the center bearing bracket Vertical line Mounting surface Equal distance Center of end bearing bracket Horizontal line Center bearing bracket Mou...

Страница 20: ...torsion counterbalance winding cones and cable drums are now colored red DO NOT identify right and left hand by the set screw color Slide the nylon center bushing onto the torsion tube followed by th...

Страница 21: ...n spring Nylon center bushing Center bearing bracket Spring warning tag Stationary spring cone Stationary spring cone Step Ladder Torsion spring Spring warning tag Counterbalance Cables Vice Grips 3 8...

Страница 22: ...rning tag for the required number of complete turns to balance your door 6 0 Door Height Approx 6 7 8 Turns 6 6 Door Height Approx 7 3 8 Turns 7 0 Door Height Approx 7 7 8 Turns 7 6 Door Height Approx...

Страница 23: ...not yet supported Raising door further her can result in door falling and cause severe or fatal injury Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side just...

Страница 24: ...ertical tracks above third roller Insert a winding bar into the winding cone On single spring doors cable tension must be maintained by placing vice grips on torsion tube before loosening set screws i...

Страница 25: ...20 x 11 16 self drilling screws IMPORTANT Side locks must be removed or made inoperative in the unlocked position if an operator is installed on the door NOTE After completing this step continue with...

Страница 26: ...repairs can result in severe or fatal injury 1 Attach operator rail to suitable mounting surface 2 x 6 lumber minimum 2 Install operator rail 1 to 1 1 2 25 38 mm above high arc of top section of the...

Страница 27: ...greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized...

Страница 28: ...lated products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if the original finish is painted ove...

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