background image

 

 

D.  STARTUP 
 

1.

 

Verify that the pretreatment equipment is installed and working properly.  Verify that no 
free chlorine is present in the feed water.  

2.

 

Verify that the on / off switch is in the off position.  

3.

 

Verify that a filter cartridge is installed in the prefilter housing. 

4.

 

Open the reject control valve completely (Figure # 1 item C) by turning it 
counterclockwise. 

5.

 

Close the reject recycle control valve (Figure # 1 item D) completely by turning it 
clockwise. 

6.

 

Open the feed water shutoff valve installed in step III-B-1 above. 

7.

 

Move the controller on/off switch to the on position.  

8.

 

Allow the unit to run for 15 – 30 minutes to flush the preservative from the membrane(s).  

9.

 

Adjust the reject control valves (Figure # 1 items C & D) until the desired flows are 
achieved.  Closing the reject valve increases the product flow and decreases the reject 
flow.  Opening the reject recycle valve decreases both the reject and product flow.   See 
the flow rate guidelines and temperature correction table in the appendix to determine the 
flow rates for different operating temperatures. 

10.

 

Allow the product water to flow to drain for 30 minutes. 

11.

 

Turn off the system and connect the product line to the point of use.   The product water 
line should never be restricted.  Membrane and/or system damage may occur if the 
product line is blocked. 

12.

 

Restart the system and record the initial operating data using the log sheet. 

 

E.  CONTROL FUNCTION

 

 

1.

 

When the on / off switch is in the on position, the inlet valve opens and the pump runs.  
There is a five second delay between the opening of the inlet valve and the starting of the 
pump.  If the water pressure feeding the pump drops below five psi for more than five 
seconds, the pump will turn off and the low pressure indicator on the front of the 
controller will turn on. The controller will automatically reset after 30 minutes and the 
pump will turn back on.  Note:  The default low pressure reset time is 30 minutes.  The 
time delay can be changed to five minutes using the low pressure reset switch located 
inside the controller (figure #2) .  Cycle the on / off switch to manually reset a low-
pressure shutdown. 

2.

 

The controller also monitors the low tank level and pretreatment interlock switches if 
they are installed.  When the tank level switch opens for five continuous seconds the 
pump turns off and the inlet valve closes.  When the tank level switch closes the inlet 
valve opens and the pump turns on.  If the pretreatment interlock switch opens the pump 
turns off with no delay and the inlet valve closes.  When the pretreatment interlock switch 
closes the inlet valve opens and the pump starts. 

3.

 

Quality Meter – The quality meter measures the feed water and product water total 
dissolved solids (TDS) in parts per million (PPM).  The lower the TDS the more pure the 
water is.  To check the TDS press the power button, then pres either the IN or OUT 
button.  The IN button checks the feed water TDS and the OUT button checks the 

Содержание R4X40

Страница 1: ...REVERSE OSMOSIS INSTALLATION AND OPERATION MANUAL Model R4X40...

Страница 2: ......

Страница 3: ...ty of the end user Successful long term performance of an RO system depends on proper operation and maintenance of the system This includes the initial system startup and operational startups and shut...

Страница 4: ...nt II Controls Indicators and Components III Operation A Installation B Plumbing Connections C Electrical D Startup E Control Function F Operation and Maintenance Log G Troubleshooting IV Replacement...

Страница 5: ...0 ppm TDS and pH 7 Individual membrane productivity may vary 15 May be operated on other feed waters with reduced capacity Percent Rejection is based on membrane manufactures specifications overall sy...

Страница 6: ...suspended solids sediment from the feed water Backwashing the media removes the trapped particles Backwash can be initiated by time or differential pressure Water Softener Used to remove calcium and m...

Страница 7: ...solubility Additionally the solubility is highly pH and temperature dependent Silica fouling can be prevented with chemical injection and or reduction in recovery II CONTROLS INDICATORS and COMPONENT...

Страница 8: ...Figure 1...

Страница 9: ...Figure 2 Controller Connections...

Страница 10: ...he product water line should never be restricted Membrane and or system damage may occur if the product line is blocked 3 Connect the reject water outlet to a drain The reject outlet is located behind...

Страница 11: ...rating data using the log sheet E CONTROL FUNCTION 1 When the on off switch is in the on position the inlet valve opens and the pump runs There is a five second delay between the opening of the inlet...

Страница 12: ...ater TDS The meter will automatically turn it self off after a few seconds The quality meter is powered by two AAA batteries To replace the batteries lift the meter out of the bracket and remove the b...

Страница 13: ...ED WATER TEMP FEED WATER HARDNESS FEED WATER CHLORINE LEVEL PRE FILTER INLET PRESSURE PRE FILTER OUTLET PRESSURE REMARKS Note Change the prefilter when the differential pressure increases by 5 10 psi...

Страница 14: ...and reject Slime in pipes and vessels Shock dosage of sodium bisulfite Continuous feed of low conc bisulfite at reduced pH Peracetic acid sterilization Clean with alkaline anionic surfactant Chlorine...

Страница 15: ...Low feed water temperature Adjust reject valve or replace pump Increase membrane feed pressure or heat the feed water IV REPLACEMENT PARTS LIST A list of common replacement parts is provided below Co...

Страница 16: ...e the end caps The new membranes should be installed in the same orientation as the old membranes Note It is very important that the brine seal does not flip up or roll when installing the membrane br...

Страница 17: ...perating at 50 recovery with a feed water SDI 1 R4X40 1 R4X40 2 R4X40 3 Product GPM 1 5 3 0 4 5 Reject GPM 1 5 3 0 4 5 Nominal flows for systems operating at 50 recovery with a feed water SDI 3 R4X40...

Страница 18: ...0 68 0 86 19 66 2 0 84 18 64 4 0 81 17 62 6 0 79 16 60 8 0 77 15 59 0 74 14 57 2 0 72 13 55 4 0 70 12 53 6 0 68 11 51 8 0 66 10 50 0 64 9 48 2 0 62 8 46 4 0 61 7 44 6 0 59 6 42 8 0 57 5 41 0 55 Multip...

Отзывы: