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20.1 Connecting interface tubing

Note:

Please refer to the diagram below in conjunction to the text when connecting

interface tubing to the pumphead.

Before connecting the interface tubing, ensure that the Santoprene seals

(1)

supplied separately are correctly fitted in the head ports

(1a)

and that the

Santoprene seals and connector material is compatible with pumped fluid.

Hydraulic connector pack -

polypropylene barb/threaded fittings

Hydraulic connector pack -

polypropylene compression fittings

Hose barbs

1. Detach the desired connector from the sprue

(2)

2. Place user connection collar over the chosen fitting and tighten onto the

pumphead

(2a)

3. Press tube onto connector until it reaches the back face.

4. Secure with suitable retaining clip.

m-qdos30-manual-11

Содержание qdos30

Страница 1: ...s 17 9 Connecting to a power supply 18 10 Start up check list 19 11 Switching on the pump for the first time 20 12 Switching the pump on in subsequent power cycles 22 13 Pump operation 23 13 1 Keypad...

Страница 2: ...ce 51 20 Pumphead Replacement 52 20 1 Connecting interface tubing 56 21 Ordering information 59 21 1 Pump part numbers 59 21 2 Spares and accessories 60 22 Performance data 62 22 1 Pumping conditions...

Страница 3: ...Declaration of conformity This pump is ETL listed ETL control number 3050250 Cert to CAN CSA std C22 2 No 61010 1 Conforms to UL std 61010A 1 See 7 Pump specifications on page 12 m qdos30 manual 11 3...

Страница 4: ...bility for errors or omissions Watson Marlow has a policy of continuous product improvement and reserves the right to alter specifications without notice This manual is intended for use only with the...

Страница 5: ...advised of the possibility of such damages Watson Marlow shall not be liable for any loss damage or expense directly or indirectly related to or arising out of the use of its products including damag...

Страница 6: ...s or accidental damage or neglect are excluded l Failure caused by electrical surge is excluded l Failure caused by incorrect or sub standard system wiring is excluded l Damage by chemical attack is e...

Страница 7: ...led Inspection Check that all components are present Inspect components for damage in transit If anything is missing or damaged contact your distributor immediately Components supplied l qdos30 pump d...

Страница 8: ...life However care should be taken after storage to ensure that all parts function correctly Please observe the storage recommendations and use by dates which apply to tubing you may wish to bring into...

Страница 9: ...se delays Please ensure that you fax us this form and receive an RGA Returned Goods Authorisation before you despatch the product s A copy of this form must be attached to the outside of the packaging...

Страница 10: ...ld be performed by qualified personnel only The unit must be isolated from mains power while work is being carried out The motor must be secured against accidental start up There is a non replaceable...

Страница 11: ...time The pump should not be used to pump fluids where the temperature of the fluid can reach temperatures of more than 70 C Ensure the chemicals to be pumped are compatible with the pumphead lubrican...

Страница 12: ...mote Drive unit A nameplate is fixed to the rear of the pump It contains manufacturer and contact details product reference number serial number and model details 0M0 223L GLU Iss 1 qdos Manual 30l hr...

Страница 13: ...ity Installation category overvoltage category II Power consumption 190VA Enclosure rating IP66 to BS EN 60529 NEMA 4X to NEMA 250 Operating temperature range 4 C to 45 C 41 F to 113 F Storage tempera...

Страница 14: ...00 4 2 Radiated RF immunity BS EN 61000 4 3 A1 and A2 called by BS EN 61000 6 2 Fast transient burst BS EN 61000 4 4 A1 and A2 Level 3 2kV called by BS EN 61000 6 2 Surge testing BS EN 61000 4 5 A1 an...

Страница 15: ...1 9lb 5 05 11lb 2oz Remote 4 0 8lb 13oz 4 95 10lb 15oz Universal 4 1 9lb 5 05 11lb 2oz Universal 4 1 9lb 5 05 11lb 2oz PROFIBUS 4 1 9lb 5 05 11lb 2oz Universal 24V relay 4 3 9lb 8oz 5 25 11lb 9oz Univ...

Страница 16: ...0 is a positive displacement pump therefore it is recommended best practice that customers incorporate discharge pressure relief in their piping system Failure to fit a pressure release valve in the d...

Страница 17: ...Do site the pump at or just below the level of the fluid to be pumped if possible This will ensure flooded suction and maximum pumping efficiency Do run at slow speed when pumping viscous fluids Floo...

Страница 18: ...nd and approximately 1 8m 5 9ft of power cable Each pump is supplied with a power cable The connector at the pump end of the cable is IP66 rated The mains plug at the opposite end of the cable is NOT...

Страница 19: ...lacement on page 52 l Ensure the pumphead ports are securely fitted to the interface tubing l Ensure proper connection has been made to a suitable power supply l Ensure that the general recommendation...

Страница 20: ...w Pumps logo for three seconds Selecting your chosen display language Use the keys to move the selection bar to your required language Press SELECT to choose Your selected language will now be display...

Страница 21: ...WATSON MARLOW Auto restart Off This then proceeds to the home screen The pump is now ready to operate according to the defaults listed above Note The display background colour changes according to run...

Страница 22: ...place when the pump was switched off last Check that the pump is set to operate as you require it The pump is now ready to operate All operating parameters may be changed by means of key presses see S...

Страница 23: ...isplayed set speed when in manual mode or flow calibration This key will deliver a contact dose volume when in CONTACT mode It has no effect in the other remote modes STOP This key will stop the pump...

Страница 24: ...hen this occurs you may notice a brief flash 13 2 SCREEN ICONS Under certain conditions various icons will appear in the screen display area The pump displays a RED stop icon when it is in a manually...

Страница 25: ...keys will scroll through the available modes The available modes are l Manual default l Flow calibration l Fluid recovery l CANCEL Use SELECT to choose mode Use the right hand function key to alter m...

Страница 26: ...is running it displays an animated clockwise arrow In normal operation the direction of flow is into the bottom port of the pumphead and out of the top port If an exclamation mark is displayed it ind...

Страница 27: ...achieve the desired flowrate l Hold down the key for flowrate scrolling Increasing flow rate l A single key press will increase flowrate by the least significant digit of the chosen flowrate unit l R...

Страница 28: ...s pump displays flow rate in ml min Setting the flow calibration Select MODE Using the keys scroll to Flow calibration and press SELECT Using the keys enter the maximum flow rate limit and press ENTER...

Страница 29: ...Press START to begin pumping a volume of fluid for calibration Press STOP to stop pumping fluid for the calibration Using the keys enter the actual volume of fluid pumped m qdos30 manual 11 29...

Страница 30: ...To accept the new calibration press ACCEPT or RECALIBRATE to repeat the procedure Press HOME or MODE to abort l The pump is now calibrated m qdos30 manual 11 30...

Страница 31: ...menu option and press SELECT If the pump is already running then the following screen will be displayed The pump must be stopped before it can be reversed to recover fluid Press STOP PUMP An instruct...

Страница 32: ...pump in reverse and recover fluid The screen below will be displayed whilst RECOVER is held down As fluid is recovered the volume recovered and time elapsed will increase Release RECOVER to stop runni...

Страница 33: ...screens For example Manual HOME screen Manual INFO screen This will display the main menu as shown below Use the keys to move the selection bar between the available options Press SELECT to choose an...

Страница 34: ...output an alarm when a defined level of fluid is reached This will warn the operator to change the fluid supply barrel or level to ensure that the pump does not run dry When the fluid level is estima...

Страница 35: ...nitor select this option from the menu Enter the maximum level of your reservoir or supply container using the keys to adjust the volume Press NEXT when you are happy you have the correct volume Now u...

Страница 36: ...le when re filling then press SELECT when the bar highlights the Adjust level option You can now use the keys to adjust the level of fluid in the tank The accuracy of the fluid level monitor will impr...

Страница 37: ...e the keypad will lock after 20 seconds of inactivity Once locked it will display the screen below when any key is pressed To unlock the keypad press the two unlock keys together The padlock icon will...

Страница 38: ...any change of operating mode settings or entry to the menu Once a correct PIN has been entered all settings can be changed PIN protection will turn back on automatically after 20 seconds of no keypad...

Страница 39: ...try Pressing the HOME or MODE key at any time before you confirm your PIN will abort the process If you enter an incorrect PIN it will display the following screen There is an override feature should...

Страница 40: ...returns to the operating state it was in when power was lost For example if the pump was running in manual mode prior to power loss it would return to the same operating mode and continue to run at t...

Страница 41: ...d in the pump This number can be re called if required from the help screen accessed from the main menu To define or edit the asset number move the selection bar over the asset number menu entry and p...

Страница 42: ...label has been previously defined this will be displayed on screen to allow editing otherwise it will display the default label WATSON MARLOW Use the keys to scroll through the available characters fo...

Страница 43: ...error Press CONFIRM followed by RE CONFIRM to reset the defaults Language Select language from the general settings menu to choose an alternative display language for the pump The pump must be stoppe...

Страница 44: ...age Press REJECT to return to the language choice screen 17 4 MODE menu Selecting MODE menu from the main menu will navigate you to the MODE menu This is the same as pressing the MODE key Please see 1...

Страница 45: ...hown below Use keys to move the selection bar Press SELECT to choose the required function Speed limit The maximum speed the pump is capable of running at is 125 rpm Select Speed limit from the contro...

Страница 46: ...can be viewed by pressing INFO from your home screen Reset volume counter Select reset volume counter from the control settings menu Select RESET to zero the volume counter The volume counter can be v...

Страница 47: ...mains power is available to the pump l Check the fuse in the wall plug if one is present If the pump runs but there is little or no flow make the following checks l Check that fluid is supplied to the...

Страница 48: ...fit the pumphead taking care to ensure it is correctly orientated with the arrow pointing upwards If the message constantly repeats after several pumphead installations then there may be a leak detect...

Страница 49: ...ump immediately Check pumphead and tube Power OFF ON may reset Or seek support Er10 Tacho fault Stop pump immediately Power OFF ON may reset Or seek support Er14 Speed error Stop pump immediately Powe...

Страница 50: ...18 3 Technical support Watson Marlow Ltd Falmouth Cornwall United Kingdom TR11 4RU Telephone Number 44 0 1326 370370 Email aftersales uk wmftg com Web www wmftg com m qdos30 manual 11 50...

Страница 51: ...19 Drive maintenance There are no user serviceable parts inside the pump The unit should be returned to Watson Marlow for service m qdos30 manual 11 51...

Страница 52: ...lines It is only possible to fit the pumphead in one orientation with the arrow pointing upwards The pumphead retaining lever should only be unlocked or locked by hand Note In this manual we have sho...

Страница 53: ...mphead 6 Fully loosen the two pumphead retaining clamps 7 To disengage the pumphead from the retaining clamps carefully detach the pumphead from the pump housing and rotate it in an anti clockwise dir...

Страница 54: ...head from the pump housing 9 Safely dispose of the used pumphead according to your own health and safety regulations Take care to comply with any safety requirements of the chemical being pumped m qdo...

Страница 55: ...he pumphead in a clockwise direction by approximately 15 to engage the retaining clamps 4 Tighten the retaining simultaneously clamps to secure the pumphead into position 5 Connect the input and outpu...

Страница 56: ...ts 1a and that the Santoprene seals and connector material is compatible with pumped fluid Hydraulic connector pack polypropylene barb threaded fittings Hydraulic connector pack polypropylene compress...

Страница 57: ...Slide the compression ring onto the tube ensuring the inner step is facing the cut end See 4a and 4b in the diagram on the following page for correct orientation not 4c or 4d 5 Press the tube onto th...

Страница 58: ...X X X X 1 4 3 2 2a 1a 3a 3b 4a 4b 4c 4d 4e 4f SAFETY OVERFLOW 5x8 6 3x11 5 9x12 5x8 6 3x11 5 9x12 10x16 10x16 m qdos30 manual 11 58...

Страница 59: ...tralia R Argentina C Swiss D India South Africa Tube 2 Santoprene 8 SEBS The pumphead side location is required when ordering The left right perspective assumes the user is looking at the front of the...

Страница 60: ...21H F02 Hydraulic connection pack PVDF 1 2 hose barb 0M9 401H F05 Interface tubing pvc 6 3x11 5mm 2m 6 5ft length 0M9 2222 V6B Interface tubing pvc 10x16mm 2m 6 5ft length 0M9 2222 VAD Interface tubin...

Страница 61: ...pump As you face the front of the pump looking at the HMI not the remote model and I O connections l A pumphead mounted on the pump housing to the left is a left hand pumphead l A pumphead mounted on...

Страница 62: ...MS discharge line pressures 22 2 Pressure capability qdos30 can be operated continuously at discharge pressures of up to 7 bar 100psi The pump can be operated at discharge pressures of up to 10 bar 14...

Страница 63: ...0 400 500 600 Flowrate ml min 1 Suction gauge pressure bar Discharge gauge pressure bar Santoprene or SEBS tubing Santoprene or SEBS tubing Santoprene tubing only Santoprene tubing only Suction gauge...

Страница 64: ...f Watson Marlow Ltd 24 Publication history m qdos30 manual gb 11 qdos30 Manual Pump User Manual First published 07 12 Revised 11 12 Revised 03 13 Revised 07 13 Revised 07 13 Revised 08 13 Revised 02 1...

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