F-1031, Section 4307
Page 7 of 12
Figure 4. Electric or Manual Shift Assembly
IL2195
Shift Shaft
Pivot
Pin
Locking
Arm
Shift
Shoe
Sector
Gear
Shoulder
Screw
Sector Spacer
Locking Nut
IL2233
Figure 5. Pneumatic Shift Assembly
IL2195
IL2232
Sector Spacer
Shift Lever
Sector Gear
Pivot
Pin
Locking
Arm
Shift
Shoe
Shoulder
Screw
Shift Shaft
Locking Nut
NOTE: Center locking arm assembly on sector gear. Improper alignment
or positioning of locking arm (T38) and sector gear (T47) will cause shift
issues.
6.
Install shift shoe (T40) on the locking arm pin (T38).
NOTE: Shift shoe can be installed with counter bore hole up or down.
7.
Install shift collar (T4) on previously assembled drive shaft housing. On
cases built prior to 2/17/03, if reusing the original shift collar, install with
outside diameter 45
_
chamfer towards the drive sprocket.
8.
Loosely install drive shaft housing onto mid-section. Mount housing with
the flat edge towards primer pads. Install shift shoes for (T80) onto the
shift collar (T4). Rotate fork until the shaft opening is lined up with the
opening in the sector gear (T47) or sector gear / shift lever.
9.
Install shift arm spring housing (T59) and shift arm spring (T61).
10. Install shift arm (T62) on shift shaft (T46) using spirol pin (T51).
11. Slide shift shaft up through bushings (T50 / T190), spacer (T48) and
sector gear (T47) or sector gear / shift lever (T47 / T173) and fork (T80).
12. Rotate shift arm until shift arm pin (T60) compresses the shift spring
(T61). When the hole in the shift shaft (T46) lines up with the hole(s) in the
sector gear (T47) or sector gear / locking arm (T47 / T173) install spirol pin
(T54) or shoulder screw (T237) and lock nut (T238).
13. If shift adjusting screws (T86) have been removed, reinstall and adjust to
limit travel of shift fork (see Figure 6). Install adjusting screw retainers
(T87) dab with grease to hold them in place. Final adjustment will be
completed after bottom cover has been installed.
Figure 6. Adjusting Screws - Retainers
Screw Retainer
IL2249
Adjusting Screw
14. If cap has been removed from mid-section support the mid-section / drive
shaft assembly on suitable blocking so the flange that the cap (T65) will
bolt to is facing up.
NOTE: If the cap was not removed, go to “Installing the Chain.”
Содержание Y Series
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