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F-1031,  Section  4307

Page 1 of 12

Introduction

This instruction provides the necessary steps required to overhaul the Y Series transmission with separable spline joint between the transmission and the pump
impeller shaft.

Remove all accessories (priming pump assembly, manifold drain valve) prior to removing the transmission from the pump.

The text below frequently uses “references numbers” when discussing specific parts. These numbers refer to the parts called out on the Service Parts List
included with the pump manual.

Disassembly

Note that these instructions apply for out of chassis overhaul of the transmission.

Propeller Shaft Disconnect and Accessory Removal

1.

Disconnect the propeller shafts from the drive and coupling shafts. The
companion flanges or end yokes attached to the transmission shafts can
be left attached to the transmission and removed later.

2.

Disconnect the tachometer cable, shift override linkage and shift wiring.

3.

Remove parking brake, if equipped, as follows:

a.

Remove the cotter pin (T12) and lock nut (T43) on units built prior to
4/20/98 or self-locking nut on units built after 4/20/98.

b.

Pull companion flange and drum assembly off spline of coupling shaft.
Disconnect linkage to brake operating arm.

c.

Remove bolts fastening brake assembly to coupling shaft housing and
remove brake assembly.

4.

Disconnect primer motor wiring and hose and remove priming pump if it is
mounted on the transmission, or if it is separately mounted and would
interfere with removal of the transmission. As various types of priming
pumps are available, see separate instructions covering the type furnished
with the transmission.

5.

Disconnect manifold drain valve.

6.

Drain oil from the transmission.

Electric Shift

7.

Remove shift assembly, bracket and manual shift linkage (if equipped).

Pneumatic Shift

8.

Remove air lines and manual shift linkage (if equipped) from the shift unit.
Shift unit can be left in place until the case is removed from the pump if
desired.

NOTE: If shift unit is removed, do not disturb adjusting screws (T86).
Take care not to lose adjusting screw retainers (T87) which are exposed
when the bracket is removed.

Removal of Transmission from the Pump

1.

Remove all but two fasteners holding the chain case to the pump body.

NOTE: Quantity removed could be two or six depending on when the
case was built.

2.

Loosen remaining two fasteners to keep the transmission attached until
ready for removal.

3.

Support the transmission via a support from the floor, transmission jack or
sling from above.

4.

Remove the two remaining cap screws.

5.

To assist with separating the transmission from the pump, install at least
two (2) cap screws in the tapped holes in the flange of the pump and use
these screws to push the transmission off its spline fit with the impeller
shaft until it is free. Lower the transmission and remove from under the
chassis.

CAUTION

The pump impeller shaft is retained from axial movement by the bearing in
the housing at the far end of the pump. This bearing could be damaged if the
spline joint requires unreasonable force to separate.

Содержание Y Series

Страница 1: ...ssembly of Coupling Shaft Assembly 4 Disassembly of Drive Shaft Assembly 4 Miscellaneous 4 Inspection and Repair 4 Reassembly 5 Guidelines for Installing Ball Bearings Oil Seals and O rings 5 Cap and...

Страница 2: ...it is separately mounted and would interfere with removal of the transmission As various types of priming pumps are available see separate instructions covering the type furnished with the transmissi...

Страница 3: ...ide to side on the housing 6 Remove cap screws T52 bolts T93 nuts T69 and lock washers T53 attaching bottom section to mid section Drive dowels T131 from bottom section Separate bottom section and mid...

Страница 4: ...moved 18 Removal of cap from mid section only required if either component needs to be replaced Note that removal will make it easier to handle the assembly during driven shaft removal and reassembly...

Страница 5: ...T4 from teeth on drive shaft T13 2 Remove housing T11 from bearing T15 and press oil seal T45 from housing T11 Discard oil seal 3 With suitable puller remove tachometer gear T10 and sleeve T14 4 This...

Страница 6: ...ap with or without midsection into a press with the oil pump support housing T31 resting on the press base Ensure housing and cap are properly supported Position spacer T29 and driven sprocket T26 ins...

Страница 7: ...n coupling shaft 3 Slip spacer T2 over shaft T44 and seat it against bearing T1 or T15 4 Press on outer bearing T1 before 4 25 93 T184 1 04 94 to 4 01 95 or T15 after 4 25 95 tight against spacer T2 5...

Страница 8: ...k until the shaft opening is lined up with the opening in the sector gear T47 or sector gear shift lever 9 Install shift arm spring housing T59 and shift arm spring T61 10 Install shift arm T62 on shi...

Страница 9: ...lf way between the drive sprocket and driven sprocket see chart below for maximum deflection Replace chain if deflection is greater than those displayed in the chart below 6 Loosen drive shaft housing...

Страница 10: ...12 Figure 8 Connecting Pin Set Figure 9 Connecting Pin Orientation Spirol Pin Connecting Rocker Guide Link Joining End of Chain Connecting Pin Assembly Spirol pin on opposite side must be tapped in to...

Страница 11: ...etainers in place until an appropriate cover or shift unit is installed Installing the Coupling Shaft and Housing Assembly to the Case NOTE The drive line assembly was factory shimmed to limit the axi...

Страница 12: ...7 5 Install plug T98 a pressure gauge may have been installed in tee T102 and case T28 Reassembly of Accessories to the Transmission Electric Shift Assembly 1 Make sure adjusting screws T86 are in pla...

Страница 13: ...tellated lock nut with a self locking nut T43 and torque to 475 525 ft lbs 3 Repeat same installation procedure at coupling shaft end unless compan ion flange was previously installed at the time the...

Страница 14: ......

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