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14

Waterlogic 4 Firewall Technical Manual - Issue A, October 2010

15

1.

 Remove packing straps and unpack unit and visually inspect 

for any damage. (Report any defects to Waterlogic as soon as possible).

2.

 Place the unit on a suitable work bench.

3.

 Open the top cover by removing the screws and releasing the 2 clips 

in the dispense area then slide  the lid forward and lift up. 

Use the top support bar to hold top open.

4.

 Visually inspect all electrical connections and power lead.

5.

 Visually inspect all water connections.

6.

 Remove the three screws on top of the Firewall Chamber and inspect 

the quartz spiral for damage and re-assemble. 

7.

 Connect to a potable drinking water supply via a 1/4” John Guest tube 

limited to 3 bar.

8

. Connect to a CO2 regulator via a 1/4” John Guest tube and set to 3 bar.

9.

 Connect to an appropriate power supply.

10.

 Turn CO2 on and lift yellow safety valve for 5 seconds.

11.

 Close top cover and turn on water then the power switch. 

(Note the unit will not operate with the top cover open)

12.

 The unit will auto fill the sparkling water tank.

13.

 Note the telephone icon might flash if the hot tank is not full of water. 

The icon will extinguish as you continue through this PDI procedure.

14.

 Select the cold button until water flows clearly.

15

. Select hot + extra hot button until water flows clearly.

16.

 After cold/hot has filled, turn on heater/compressor switch allow up to an hour 

for the unit to heat and chill.Test water temperatures and ensure the water tastes 

acceptable.

17.

 Check WL4 Firewall functions.

18.

 Turn off power, water and CO2 if a sparkling unit.

19

. Turn unit around and drain from rear drain valves.

20.

 Clean and repack ready for despatch.

21.

 Waterlogic recommend that all units are fully electrically (PAT) tested 

on site by the commissioning engineer as damage may have occurred during 

transit to the unit’s final destination.

Installation Procedures

1

. Build the WL4 Firewall base cabinet if required using the separate instructions found 

in the base cabinet box.

2

. Mount the WL4 Firewall on a firm flat surface so that it cannot topple or fall from a 

counter top. Level the WL4.

3

. It is advisable that the water and electricity supply are within two meters of the 

WL4 Firewall and that the water isolation valve and power supply are accessible. 

The WL4 Firewall should not be installed using an extension lead. 

The water supply should be from a potable source.

4

. Open the top cover by removing the screws and sliding the two locking lugs, 

located on the underside front of the top cover either side of the faucet, inwards.

5.

 Slide the top cover slightly forward to release the locks and then lift from the front 

upwards. Use the top cover support strut, located on the left hand side panel, to 

hold the top cover safely open.

6.

 If installing a sparkling water WL4 Firewall then please read the following section. 

If not then proceed directly to paragraph 7. Prepare the CO2 gas bottle by removing 

the dust cover (if fitted). Face the bottle away from you and momentarily turn on the 

gas to purge any dirt or dust from the bottle fitting prior to attaching the CO2 pres-

sure regulator. Attach the CO2 pressure regulator to the CO2 bottle and then attach 

to the WL4 Firewall CO2 ‘IN’ bulkhead connector using 1/4” flexible pipe. 

Turn on the CO2 gas bottle. The pressure regulator should be pre-set at 45 PSI (3 

bar). If the pressure reading is higher or lower than 45 PSI, then please adjust it to 

the correct setting. The CO2 bottle should be secured inside the base cabinet, or 

secured within a cabinet adjacent to the WL4 Firewall, so the bottle cannot topple 

over. The CO2 system in the WL4 Firewall will pressurise. It is required to purge 

some CO2 gas through   the system to remove any trapped air. This is achieved by 

Important notice: This procedure should only be carried out by a technician 

trained by Waterlogic International or by an approved distributing agent.

Note:

 This appliance is intended for indoor use only. Cleaning of Waterlogic 

products should not be carried out using a jet washer.

Содержание WL4 Firewall

Страница 1: ...WL4 Firewall Technical Manual...

Страница 2: ...ance and Servicing 21 Sanitising or Descaling 22 Fault Finding 23 Advisory Icons 24 Malfunction Icons 25 Technical Specifications and Warranties 27 ROHS 29 BioCote 29 Main PCB Schematic Diagram Hot Co...

Страница 3: ...remove a whole range of contaminants e g chlorine and pesticides It is important for the UV sterilization system to be supplied with clean water in order to achieve maximum efficiency There are many k...

Страница 4: ...5 16 The entire internal water circuit and all the components which come in contact with water are food grade NSF WRAS approved WATER VALVES Dispensing of water to the customer is achieved by means of...

Страница 5: ...UT SPARKLING WATER OUT AIR VENT SOLENOID VALVE 5 SOLENOID VALVE 4 PUMP CHECK VALVE FILTER DRYER COLD SENSOR CHECK VALVE CO2 In COLD SPARKLING TANK DRAIN VALVE DRAIN VALVE DRAIN VALVE HOT TANK COMPRESS...

Страница 6: ...WATER IN COLD WATER OUT SPARKLING WATER OUT SOLENOID VALVE 5 SOLENOID VALVE 4 PUMP FILTER DRYER COLD SENSOR CHECK VALVE CHECK VALVE CO2 In COLD SPARKLING TANK DRAIN VALVE DRAIN VALVE COMPRESSOR CONDEN...

Страница 7: ...nd caution when lifting Packing materials could present a trip hazard Keep them off the floor Take care not to allow the power lead to get wet If the lead gets wet it must not be used CO2 gas used for...

Страница 8: ...base cabinet if required using the separate instructions found in the base cabinet box 2 Mount the WL4 Firewall on a firm flat surface so that it cannot topple or fall from a counter top Level the WL4...

Страница 9: ...will start to heat and cool 10 The water temperature of the WL4 Firewall is factory set at 5 C for still and spar kling water and 87 C for hot water The temperature can be adjusted see page 34 PCB Pro...

Страница 10: ...enerally ready for use If the sleeping cat symbol is illuminated the WL4 Firewall has entered sleep mode pushing any button will bring the WL4 Firewall out of sleep mode Sleep mode is an energy saving...

Страница 11: ...cal water conditions No paperwork or cleaning records should ever be stored inside the WL4 Firewall 1 Isolate the power to the WL4 Firewall by turning off the green and red switches at the rear of the...

Страница 12: ...sed on the AMETEK filter system fitted with in and out pipe fittings will be needed to mix the sanitizing solution Flush the solution into the machine from the rear bulkhead Sanitising the machine usi...

Страница 13: ...water 3 The hot water is not hot and cold water is not cold Make sure the green heater compressor switch is turned on 4 There is hot water flow but cold water is not flowing This may be due to the co...

Страница 14: ...nternal WL4 Firewall leak detection system that will trigger an alarm or it will trip the Waterlogic block located on the installation kit Should you see water leaking from the WL4 Firewall isolate th...

Страница 15: ...usual life expectancy of your water dispenser It will not wear or wash out with use or cleaning What bacteria is BioCote effective against BioCote is effective against most common bacteria moulds and...

Страница 16: ...CDS WLS DS SLS 1 2 3 4 5 6 7 8 910 1 2 3 4 5 6 7 8 9 HLS 20S1 DC 24V 20S2 DC 24V 20S3 DC 24V 20S5 DC 24V 20S6 DC 24V DC 24V 20S4 DC 24V AC 230V AC 230V AC 230V AC 230V BT PCB MC MFC H OV P POWER SOUR...

Страница 17: ...3 4 5 1 2 3 4 5 6 LED PCB DISPLAY PCB BUTTON PCB SW1 SW2 SW3 SW4 1 2 3 4 5 1 2 3 4 5 Electrical Wiring Diagram 230V Hot and Cold Mark Description Mark Description 20S1 Solenoid valve for in water MC...

Страница 18: ...ater power switch 20S6 Solenoid valve for sparkling water PS3 Safe power switch AD Adaptor 24V SLS Sparkling water level check BT PCB Ballast PCB TH2 Thermistor cold water CDS UV sensor TH3 Thermistor...

Страница 19: ...on Tube 5 16 for hot water mm 54 PU 4064 Silicon Tube 5 16 for hot water Air Vent 460mm Wetted Parts List Hot Cold and Sparkling Wetted Parts List Hot Cold and Sparkling NO Part NO Part Description 1...

Страница 20: ...L 4 Drip Tray sensor Holder 18 CU 0055 WL 4 Air Vent Clip 19 PU 4064 Silicon Tube 5 16 for hot water 20 PL 1354 WL4 Firewall hot water faucet 22 PL 1354 A WL4 Firewall hot water faucet Insert Pipe 23...

Страница 21: ...ra hot Button Label in four option model 92 EN 6118 Button PCB 93 EN 6116 A WL 4 Display PCB for Firewall CDS 94 PL 1334 WL 4 PCB Cover 95 PL 1333 WL 4 Back panel Hinge A 3 96 PL 1332 WL 4 Back panel...

Страница 22: ...ata LED Display TEMP Actual temperature and filter use hours READ Read PCB Data SET Setting PCB Data SEND Sending Data to Machine FILTER Filter Reset Service PCB RS232 Power Adaptor WL4 Service Pcb Ki...

Страница 23: ...data Press the Down button to read whole PCB setting and press Up button o read back from the top setting Note At this stage the Service PCB can read the actual settings and cannot change these settin...

Страница 24: ...r button and the screen will diaplay STORING The screen will then change to display STORE SUCCESS The new setting data is now stored in the Service PCB only and is not within the WL4 FIREWALL PCB as y...

Страница 25: ...USA 4141 N 156th Street Omaha NE 68116 USA Canada and Mexico info waterlogicusa com 1 402 884 7212 WLI Trading Ltd Suite 4 2nd Floor Beacon Court Sandyford Dublin 18 Ireland www waterlogic com Rest of...

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