8.913-970.0 - L • WATERMAZE CLP 5024/7034
11
W
A
TER
TREA
TMENT
SYSTEM
OPERA
T
OR’S MANU
AL
START-UP INSTRUCTIONS
• Make sure that the CLP is level.
• Turn on the Fresh Water Makeup hose.
• After checking for proper power supply voltage,
turn on the circuit breaker to the CLP Machine.
NOTE:
Make sure all switches are turned ”OFF”.
• Fill the sump pit with water, and check that the water
level does not drop, which would indicate the pit is
not sealed.
• Turn the sump pump switch to the ON position. The
sump pump lamp will illuminate if sump pump is
operating. (
NOTE
: the pump has an internally oper-
ated fl oat for low water on single phase only. The
sump pump should fi ll the cone bottom tank with
water. FS3 in tank 1 will shut off the sump in the up
position).
• Adjust the fl ow of water into the CLP using valve
#1 by reading the indicator marks on the inlet fl ow
meter. Set fl ow 2-4 GPM above demand.
• The ozone genertor is programmed to run from 11:00
p.m. to 4:00 a.m. every night. If more ozone is needed
during the day time hours, program Ozone 2 and
Ozone 3 on the PLC to the desired times needed.
• Turn the fi lter pump switch to the ON position. Tank
#2 should fi ll and FS5 will turn off the fi lter pump
when in the up position. The fi lter pump lamp will
illuminate when pump is in operation.
• Adjust valve #10 so that the fi lter fl ow meter has the
same or 2 GPM lower fl ow rate than the inlet GPM
fl ow rate.
• Turn the transfer pump switch to the ON position.
The pump should pressurize and shut off.
NOTE:
When the pump is put into operation the pressure
switch may need to be adjusted. See inside cover
of pressure switch for adjustment instructions. The
2 HP pump is set at 20 PSI ON and 40 PSI OFF.
The transfer pump lamp will illuminate when pump
is operating.
• Turn the ozone pump switch to the ON position.
• Check to ensure the oil skimmer is adjusted properly.
Adjust if needed by screwing the funnel up or down,
or angling the pipe to allow a small amount of water
to free fl ow. If oil starts to build up on top of the cone
tank, adjust the skimmer to allow increased fl ow.
NOTE:
Only adjust the oil skimmer when the sump
pump is running.
• Place the ORP/pH probes in the bracket inside the
CLP tank. Remove the liquid fi lled cap on the end of
the probes and place them in the bracket. Make sure
the tank is full of water and the probes are kept wet.
Run the connector through the hole in the tank wall
near the bracket and attach the connectors to the
controller. The connector with the white tag near it
is the ORP and is connected to the top stud on the
controller. The other is the pH and is connected to
the bottom stud on the controller.
• Look over entire machine for leaks. The machine
was hydrostatically tested at the factory but may
have been damaged in shipment.
• Program the AMC controller (CLP-7034).
• Turn the ozone generator ON/OFF switch ON.
• Set ozone generator for proper air fl ow.
• Turn ORP/pH controller switch ON.
• Turn ORP/pH feed pumps ON.
• Adjust valves per instructions (See Standard Orp/
pH Controller pages).
OPERATION: CLP-5024/7034
The CLP-5024/7034 are a fully automatic, self-contained
wash water recycling system suitable for treating waste-
water generated from cleaning machinery and equip-
ment. They are designed to separate free oil/greases
and dirt.
At the heart of the automated system is an automatic
maintenance controller (AMC). The AMC provides the
benefi ts of reliability and versatility to control numerous
functions. The AMC controls pump operations, machine
mode light display, fi lter status, backwash requirements,
recirculation, ozone injection, and sludge dumping.
Filter Mode
In a typical operation, wastewater is gravity fed from a
wash pad catch basin to a sump pit (preventing large
solids from entering the sump pump). Water resides in
the sump pump pit until Tank #1 requires water. On Tank
#1's demand, wastewater is pumped into the cone bot-
tom tank. In the cone bottom tank the following occurs:
• Wastewater exits the tank by passing through
a series of corrugated coalescing cones. These
cones slow the fl ow of water (velocity drop) allow-
ing the separation and settling of solids. Solids
settle to the bottom of the tank and are later auto-
matically removed (see automatic sludge dump).
The coalescing cones oil attracting properties,
combined with the 55° incline angle, maximizes
free oil/water separation. Free oils are skimmed
from the surface and discharged to a 26 gallon
oil decanter for further separation.
• To control odor and kill bacteria, an ozone pump
recirculates ozonated water through the upper
section of the cone bottom tank.
