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Water Maze ALPHA-1500, Руководство оператора

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36

ALPHA SERIES   

OPERATOR’S MANUAL  

ALpha 1500-3100  

•  

#8.913-964.0   

•

 REV. 5/11b

PREVENTATIVE MAINTENANCE

This Alpha machine was produced with the best available materials and quality craftsmanship. However, you as the 
owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative mainte-
nance procedures will assist in preserving the performance of your equipment. Contact your WATER MAZE, Inc. 
dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. 
Perform maintenance more often under severe conditions.

MAINTENANCE SCHEDULE

System Flow Rate - Check visually
Alpha 3100 - Completely covering exit pipe
All Units: Make sure the overflow switch in the coalescing chamber is not "cycling" 

Daily

Exit Pipe - Check for obstructions

Daily

Ozone Generator - Check indicator light. (light "on" indicates malfunction)

Daily

Check control panel to make sure switches are on and voltage is connected to unit

Daily

Check all plumbing for leaks

Daily

Check water chemistry and make needed adjustments

Daily

Coalescing Chamber - Check for solids accumulation. Clean out if over 4" of solids

Weekly

Ozone Generator - Check air flow. Set to 10 SCFM

Monthly

Inlet (first) Chamber - Check for solids accumulation. Clean as required

Monthly

Suck sludge and debris from pits

Monthly

Check sump pump and if necessary clean out dirt and debris

Monthly

Clean dirt or grease from float

Monthly

Check float wires for cuts or frays

Monthly

Coalescing Plates - Remove and inspect. Clean with warm water - no detergents.                                
When reinstalling make sure pack fits snug to bottom

Monthly

Oil Skimmer - Drain off oil layer if over 1/2" (12.7 mm) thick. 
Close drain when done. Check input flow to skimmer.  
Adjust "slot" height for flow rate of "just a trickle"

Monthly or as needed

Alpha 3100 Only
Remove "suitcase filter".  Open, remove and rinse "pom pom filters." Use warm water - 
no detergents. Reassemble and install

Quarterly  
or as needed

Ozone Generator Bulb - Replace

As needed

Содержание ALPHA-1500

Страница 1: ...OPERATOR S MANUAL For technical assistance or the Water Maze Dealer nearest you call 800 535 0941 or 360 833 2333 or consult our web page at www wmaze com ALPHA 1500 ALPHA 3100 ALPHA...

Страница 2: ...nformation 17 Pre installation Sump Pit Info 18 Pump Installation 18 Pump Operation 18 Pump Maintenance 18 Sump Pump Breakdown Parts List 19 Peristaltic Metering Pump 20 Ozone Generator Operation 21 O...

Страница 3: ..._ The model and serial numbers will be found on a decal attached to the Alpha You should record both serial number and date of purchase and keep in a safe place for future reference CONTENTS 3 ALPHA 1...

Страница 4: ...4 Ozone Generator 5 Operator s Manual 6 Drain Valve Manifold Note any damage to machine or components for claims against the freight lines SAFETY INSTRUCTIONS WARNING To reduce the risk of injury rea...

Страница 5: ...m WATER MAZE 15 The Alpha and its components will freeze and must be located in a heated enclosure in cold climates 16 Running the system without water will damage the pump and may void the warranty 1...

Страница 6: ...ve 120V AC Power In Ozone Injector Inlet Connection Ozone Check Valve Ozone Generator On Off Switch Sump Pump Receptacle Control Panel Ozone Metering Valve Drain Manifold Control Panel Figure 1 120V A...

Страница 7: ...LLATION SIDE VIEW ALPHA 1500 Figure 3 Recycle Line Ozone Generator Far Side Oil Skimmer Float Tank Assembly Outlet Oil Drain Line Drain Manifold Inlet Connection INSTALLATION SIDE VIEW ALPHA 3100 Figu...

Страница 8: ...TOP VIEW ALPHA 3100 Figure 5 Oil Skimmer Vertical Coalescing Plates Liquid Level Switch Ozone Generator Horizontal Coalescing Plates Drain Manifold Figure 6 Horizontal Coalescing Plates Oil Sheen Filt...

Страница 9: ...A SERIES OPERATOR S MANUAL 9 ALpha 1500 3100 8 913 964 0 REV 5 11b INSTALLATION AUTO DISCHARGE OPTION TYPICAL INSTALLATION ALPHA ONLY discharged through sewer system Electric Ball Valve Figure 8 Figur...

Страница 10: ...onnect the pump hose to the inlet of the Alpha This is a quick connect camlock fitting be sure it is secured Plug the float into the electrical outlet on the Alpha and then plug the power cord for the...

Страница 11: ...oil skimmer while the water returns to the pit through the return line Check the machine for leaks the machine was hydrostatically tested at the factory but may have been damaged in shipment Check th...

Страница 12: ...ve individually and remove the solids Remove the vertical coalescing pack see Figures 5 6 for location To remove lift with the nylon strap that surrounds the coalescing pack After removal of the verti...

Страница 13: ...e 3 BIOLOGICAL adequate disinfection bacteria and odor control Chlorination and ozonization are used to control bacte ria and odor formation For chlorine to be effective it must be available as free c...

Страница 14: ...he ORP control setpoint Press SETPOINT Press ORP the display flashes Use UP and DOWN arrows to adjust the ORP value Press SETPOINT again to save the new value DAILY CHEMICAL MAINTENANCE Step 1 Collect...

Страница 15: ...ekly or monthly basis depending on the water quality and other facility specific character istics Slow response and inconsistent readings are indications that the sensors are in need of cleaning B W G...

Страница 16: ...JP14 on the control board is properly set Make sure the AUTO feed light for pH is on Check the pH relay fuse 5A slow blow marked F2 on control board pH REQUIRES FREQUENT CALIBRATION Clean or replace...

Страница 17: ...sult of operating the pump at low heads low discharge restriction excessively high or low voltage inadequate wiring incorrect motor connections or a defective motor or pump 19 DO NOT run the pump with...

Страница 18: ...Sump Pit Installation Only The sump pump can be installed in a sump pit with a minimum diameter of 18 45 72 cm and a depth of 24 60 96 cm Pit dimensions less than these will cause rapid cycling and s...

Страница 19: ...2 3 8 716 144 0 Switch Float N O w Plug 1 4 8 711 944 0 Lid Only 6 5 gal 24 60 L Reike Sr 1 5 8 711 943 0 Pail Only 6 5 gal 24 60 L Polly White 1 8 9 7 3 5 6 ITEM PART NO DESCRIPTION QTY 6 9 802 511 0...

Страница 20: ...x7 D Standard Accessories Included Head Tubing Injection Fitting with Check Valve Strainer Polyethylene Tubing 1 4 O D x 15 Tubing Sleeve for strainer connection Electrical Rating 115V 50 60Hz Materi...

Страница 21: ...the voltmeter leads on one of the lamp prongs and with the other lead touch all of the three remaining prongs If continuity is not achieved replace the ozone lamp Part 6 0534 You should get continuit...

Страница 22: ...ZONE GENERATOR TESTING SPECIFICATIONS Energy required 110V 105 VAC MIN 125VAC MAX 800 AMP Energy required 220V 210 VAC MIN 230V MAX 450 AMP Power Consumption 20 Watts Average Lamp Life 9 000 Hours Lam...

Страница 23: ...ALPHA SERIES OPERATOR S MANUAL 23 ALpha 1500 3100 8 913 964 0 REV 5 11b OZONE GENERATOR PARTS BREAKDOWN 20 2 19 12 14 18 24 22 25 17 13 8 9 23 7 4 10 23 9 21 22 1 11 6 16 26 15 3 5...

Страница 24: ...9 53 mm x 9 53 mm Male Elbow Kynar 2 12 8 706 594 0 Tee 3 8 9 53 mm Kynar 1 13 8 706 733 0 Bushing 1 2 12 7 mm Snap 1 14 8 711 733 0 Tubing 3 8 x 1 2 9 53 mm x 12 7 mm Clear Vinyl 6 15 9 802 423 0 Cor...

Страница 25: ...astic 8 x 8 x 4 20 32 cm x 20 32 cm x 10 16 cm w Lid 1 8 913 330 0 Panel Control Alpha 1 ITEM PART NO DESCRIPTION QTY 9 9 802 514 0 Strain Relief 2 10 8 716 319 0 Receptacle Duplex 115V 1 8 716 320 0...

Страница 26: ...1 8 716 592 0 Connector 4 Pin Plug 1 10 8 716 588 0 Ballast 120V Ozone Generator 1 ITEM PART NO DESCRIPTION QTY 11 8 707 321 0 Valve Ozone Metering Plastic 1 12 8 706 587 0 Nipple Hex Red 1 2 x 1 4 1...

Страница 27: ...EV 5 11b RIGHT SIDE VIEW ALPHA 1500 33 37 36 31 30 35 32 34 29 38 8 1 2 24 25 26 28 25 26 pH ORP Controller Option pH ORP Injector 16 23 18 39 23 16 pH ORP Sensors 14 19 17 21 16 20 15 1 15 14 16 12 2...

Страница 28: ...e 1 1 2 S x S x S 2 17 8 706 485 0 Bulkhead Cyc 1 1 2 3 81 cm SP 1023 6 18 8 716 986 0 Injector 2 19 9 802 261 0 Hose Push On 3 4 19 05 mm 30 48 cm 1 5 ft ITEM PART NO DESCRIPTION QTY 20 8 706 448 0 A...

Страница 29: ...4 0 REV 5 11b RIGHT SIDE VIEW ALPHA 3100 33 31 30 35 32 34 29 36 38 37 23 24 40 22 25 27 26 2 1 15 28 29 27 3 5 22 6 1 15 14 19 4 13 7 9 11 12 18 20 10 17 16 14 8 pH ORP Controller Option pH ORP Senso...

Страница 30: ...1 2 3 81 cm S x S x S 2 17 8 706 485 0 Bulkhead Cyc 1 1 2 3 81 cm SP 1026 6 18 8 706 394 0 Plug 1 1 2 3 81 cm PVC 80 4 19 9 802 261 0 Hose Push On 3 4 19 05 mm 30 48 cm 1 5 ft ITEM PART NO DESCRIPTIO...

Страница 31: ...706 387 0 Plug 1 2 12 7 mm MIPT PVC 80 2 8 750 743 0 Bulkhead 1 2 Polypro 2 2 8 707 169 0 Camlock 1 1 2 3 81 cm Male x MPT 2 3 8 707 361 0 Valve Ball PVC 1 1 2 3 81 cm S x S 2 4 8 706 424 0 Nipple PV...

Страница 32: ...8 cm Alpha 500 1 Alpha 1500 2 4 8 913 304 0 Retainer Coalescing Pack SS Alpha 1 5 8 716 632 0 Switch Liquid Level 1 ITEM PART NO DESCRIPTION QTY 6 8 903 588 0 Oil Skimmer Assembly 1 7 8 707 361 0 Valv...

Страница 33: ...8 716 632 0 Switch Liquid Level 1 7 8 706 672 0 Suitcase Pom Pom Filters 1 8 706 673 0 Pom Pom Sorbaid 2 8 8 903 588 0 Oil Skimmer Assembly 1 ITEM PART NO DESCRIPTION QTY 8 8 913 337 0 Skimmer Trough...

Страница 34: ...on chamber full Drain and clean Dirt lodged in control valve or check valve Clean as needed Frozen water in lines or valves Thaw out with warm water EXCESSIVE WATER FLOWING INTO OIL SKIMMER Tank not l...

Страница 35: ...ed impeller Remove housing unclog Faulty motor protector Replace pump Very low head or lift Increase head or lift Back flow of water from long discharge line Add check valve as close as possible to pu...

Страница 36: ...heck control panel to make sure switches are on and voltage is connected to unit Daily Check all plumbing for leaks Daily Check water chemistry and make needed adjustments Daily Coalescing Chamber Che...

Страница 37: ...ICAL V AMP 120 12 120 12 COALESCING PACK 500 sq ft 152 35 1000 sq ft 304 79 OZONATOR Series 101 Series 101 SUMP PUMP RECOMMENDED 1 2 HP 120V 37 kw 1 2 HP 120V 37 kw OIL SKIMMER Manual Manual TANK MATE...

Страница 38: ...MAZE you must return the product to your Authorized WATER MAZE Dealer freight prepaid with proof of purchase within the applicable warranty period If the product is permanently installed you must not...

Страница 39: ......

Страница 40: ...Alpha 8 913 964 0 Revised 5 11b Printed in U S A...

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