Water Maze ALPHA-1500 Скачать руководство пользователя страница 12

12

ALPHA SERIES   

OPERATOR’S MANUAL  

ALpha 1500-3100  

•  

#8.913-964.0   

 REV. 5/11b

Start-Up Check List:

 

Yes 

No

 1.  Sump pump plugged into float 

level control on Alpha? 

___ 

___

 2.  Sump pump float control working? ___ 

___

 3.  High level limit switch working? 

___ 

___

 4.  Oil skimmer working properly? 

___ 

___

 5.  Is water in Alpha level? 

___ 

___

 6.  Recycle system working? 

___ 

___

 7.  Level control float working? 

___ 

___

OPERATION

After  start-up,  the  only  operational  adjustment  on  the 
Alpha is the inlet flow control valve (see Figures 1 & 2). 
Your sump pump flowrate may exceed the Alpha’s oil/
water separation capacity. 

Throttle the valve on the 

Alpha until the incoming water is the same flow as the 
recycle water through the recycle line going back to the 
collection pit.
This will give adequate flow through the ozone injector 
to meter the ozone generator properly (see Figure 16). 
If at anytime the incoming flow is adjusted, the ozone 
generator must be metered again.

GENERAL MAINTENANCE  
AND SERVICE 

Periodic Maintenance

    

Oil Skimmer Collection Tank

    Monitor  the  level  of  oil  in  the  oil  skimmer.  Empty  

as needed.

    

Solids Removal

    Settled solids are collected in the inlet solids col-

lection chamber. The solids must be removed peri-
odically as dictated by the dirt load coming into the 
machine. The procedure for removal is as follows.

•  Disconnect the machine from the electrical power 

source.

• 

Before  opening  the  drain  valve,  be  sure  the 
flow  of  solids  is  directed  to  the  collection  pit. 
Open each drain valve individually and remove 
the solids.

•  Remove the vertical coalescing pack (see Figures 

5 & 6 for location). To remove, lift with the nylon 
strap that surrounds the coalescing pack.

•  After  removal  of  the  vertical  coalescing  pack, 

hose out the remaining solids in the bottom of the  
chamber.

•  Replace the vertical coalescing pack and close 

valve. 

NOTE: The vertical coalescing pack can 

be cleaned, if desired, by washing it with a garden 
hose or a pressure washer.

•  If the solids chamber cannot be drained back to 

the collection pit, you can use the WATER MAZE 
Pit Cleaner and Sludge Cart for the solids removal 
on the Alpha 3100. You can use a shop vac for 
the Alpha 1500.

Service

    Check the electrical cords to assure they are safe, 

with no damage or cracking.

    Check the inlet and outlet hoses for leaks or damage.
    Oil Sheen Filter Pack
    The oil sheen filter pack should be removed and the 

media replaced once a year or as needed (Alpha 
3100).

    Remove the filter pack (suitcase like filter, see Figure 

6 for location) by removing the retaining bracket and 
lifting  up  with  the  handles  on  the  filter,  as  shown 
below.

Figure 10

    Slide the filter case back into the Alpha.

•  The slots on top of the case should be facing the 

inlet.

•  Push the filter firmly down and replace the retain-

ing bracket.

NOTE: If the filter media needs servicing prior to the 
yearly change out, the filter can be removed and separat-
ed. Periodic cleaning of the filter media can be performed 
by using a hot water pressure washer. NEVER clean the 
filter with detergents as this will cause a deterioration of 
the media’s ability to attract oil and dirt.

Water 

Outlet

Oil Sheen Filter Pack

Lifting Handles

Hold 

Down 

Clips

Water 

Inlets

Содержание ALPHA-1500

Страница 1: ...OPERATOR S MANUAL For technical assistance or the Water Maze Dealer nearest you call 800 535 0941 or 360 833 2333 or consult our web page at www wmaze com ALPHA 1500 ALPHA 3100 ALPHA...

Страница 2: ...nformation 17 Pre installation Sump Pit Info 18 Pump Installation 18 Pump Operation 18 Pump Maintenance 18 Sump Pump Breakdown Parts List 19 Peristaltic Metering Pump 20 Ozone Generator Operation 21 O...

Страница 3: ..._ The model and serial numbers will be found on a decal attached to the Alpha You should record both serial number and date of purchase and keep in a safe place for future reference CONTENTS 3 ALPHA 1...

Страница 4: ...4 Ozone Generator 5 Operator s Manual 6 Drain Valve Manifold Note any damage to machine or components for claims against the freight lines SAFETY INSTRUCTIONS WARNING To reduce the risk of injury rea...

Страница 5: ...m WATER MAZE 15 The Alpha and its components will freeze and must be located in a heated enclosure in cold climates 16 Running the system without water will damage the pump and may void the warranty 1...

Страница 6: ...ve 120V AC Power In Ozone Injector Inlet Connection Ozone Check Valve Ozone Generator On Off Switch Sump Pump Receptacle Control Panel Ozone Metering Valve Drain Manifold Control Panel Figure 1 120V A...

Страница 7: ...LLATION SIDE VIEW ALPHA 1500 Figure 3 Recycle Line Ozone Generator Far Side Oil Skimmer Float Tank Assembly Outlet Oil Drain Line Drain Manifold Inlet Connection INSTALLATION SIDE VIEW ALPHA 3100 Figu...

Страница 8: ...TOP VIEW ALPHA 3100 Figure 5 Oil Skimmer Vertical Coalescing Plates Liquid Level Switch Ozone Generator Horizontal Coalescing Plates Drain Manifold Figure 6 Horizontal Coalescing Plates Oil Sheen Filt...

Страница 9: ...A SERIES OPERATOR S MANUAL 9 ALpha 1500 3100 8 913 964 0 REV 5 11b INSTALLATION AUTO DISCHARGE OPTION TYPICAL INSTALLATION ALPHA ONLY discharged through sewer system Electric Ball Valve Figure 8 Figur...

Страница 10: ...onnect the pump hose to the inlet of the Alpha This is a quick connect camlock fitting be sure it is secured Plug the float into the electrical outlet on the Alpha and then plug the power cord for the...

Страница 11: ...oil skimmer while the water returns to the pit through the return line Check the machine for leaks the machine was hydrostatically tested at the factory but may have been damaged in shipment Check th...

Страница 12: ...ve individually and remove the solids Remove the vertical coalescing pack see Figures 5 6 for location To remove lift with the nylon strap that surrounds the coalescing pack After removal of the verti...

Страница 13: ...e 3 BIOLOGICAL adequate disinfection bacteria and odor control Chlorination and ozonization are used to control bacte ria and odor formation For chlorine to be effective it must be available as free c...

Страница 14: ...he ORP control setpoint Press SETPOINT Press ORP the display flashes Use UP and DOWN arrows to adjust the ORP value Press SETPOINT again to save the new value DAILY CHEMICAL MAINTENANCE Step 1 Collect...

Страница 15: ...ekly or monthly basis depending on the water quality and other facility specific character istics Slow response and inconsistent readings are indications that the sensors are in need of cleaning B W G...

Страница 16: ...JP14 on the control board is properly set Make sure the AUTO feed light for pH is on Check the pH relay fuse 5A slow blow marked F2 on control board pH REQUIRES FREQUENT CALIBRATION Clean or replace...

Страница 17: ...sult of operating the pump at low heads low discharge restriction excessively high or low voltage inadequate wiring incorrect motor connections or a defective motor or pump 19 DO NOT run the pump with...

Страница 18: ...Sump Pit Installation Only The sump pump can be installed in a sump pit with a minimum diameter of 18 45 72 cm and a depth of 24 60 96 cm Pit dimensions less than these will cause rapid cycling and s...

Страница 19: ...2 3 8 716 144 0 Switch Float N O w Plug 1 4 8 711 944 0 Lid Only 6 5 gal 24 60 L Reike Sr 1 5 8 711 943 0 Pail Only 6 5 gal 24 60 L Polly White 1 8 9 7 3 5 6 ITEM PART NO DESCRIPTION QTY 6 9 802 511 0...

Страница 20: ...x7 D Standard Accessories Included Head Tubing Injection Fitting with Check Valve Strainer Polyethylene Tubing 1 4 O D x 15 Tubing Sleeve for strainer connection Electrical Rating 115V 50 60Hz Materi...

Страница 21: ...the voltmeter leads on one of the lamp prongs and with the other lead touch all of the three remaining prongs If continuity is not achieved replace the ozone lamp Part 6 0534 You should get continuit...

Страница 22: ...ZONE GENERATOR TESTING SPECIFICATIONS Energy required 110V 105 VAC MIN 125VAC MAX 800 AMP Energy required 220V 210 VAC MIN 230V MAX 450 AMP Power Consumption 20 Watts Average Lamp Life 9 000 Hours Lam...

Страница 23: ...ALPHA SERIES OPERATOR S MANUAL 23 ALpha 1500 3100 8 913 964 0 REV 5 11b OZONE GENERATOR PARTS BREAKDOWN 20 2 19 12 14 18 24 22 25 17 13 8 9 23 7 4 10 23 9 21 22 1 11 6 16 26 15 3 5...

Страница 24: ...9 53 mm x 9 53 mm Male Elbow Kynar 2 12 8 706 594 0 Tee 3 8 9 53 mm Kynar 1 13 8 706 733 0 Bushing 1 2 12 7 mm Snap 1 14 8 711 733 0 Tubing 3 8 x 1 2 9 53 mm x 12 7 mm Clear Vinyl 6 15 9 802 423 0 Cor...

Страница 25: ...astic 8 x 8 x 4 20 32 cm x 20 32 cm x 10 16 cm w Lid 1 8 913 330 0 Panel Control Alpha 1 ITEM PART NO DESCRIPTION QTY 9 9 802 514 0 Strain Relief 2 10 8 716 319 0 Receptacle Duplex 115V 1 8 716 320 0...

Страница 26: ...1 8 716 592 0 Connector 4 Pin Plug 1 10 8 716 588 0 Ballast 120V Ozone Generator 1 ITEM PART NO DESCRIPTION QTY 11 8 707 321 0 Valve Ozone Metering Plastic 1 12 8 706 587 0 Nipple Hex Red 1 2 x 1 4 1...

Страница 27: ...EV 5 11b RIGHT SIDE VIEW ALPHA 1500 33 37 36 31 30 35 32 34 29 38 8 1 2 24 25 26 28 25 26 pH ORP Controller Option pH ORP Injector 16 23 18 39 23 16 pH ORP Sensors 14 19 17 21 16 20 15 1 15 14 16 12 2...

Страница 28: ...e 1 1 2 S x S x S 2 17 8 706 485 0 Bulkhead Cyc 1 1 2 3 81 cm SP 1023 6 18 8 716 986 0 Injector 2 19 9 802 261 0 Hose Push On 3 4 19 05 mm 30 48 cm 1 5 ft ITEM PART NO DESCRIPTION QTY 20 8 706 448 0 A...

Страница 29: ...4 0 REV 5 11b RIGHT SIDE VIEW ALPHA 3100 33 31 30 35 32 34 29 36 38 37 23 24 40 22 25 27 26 2 1 15 28 29 27 3 5 22 6 1 15 14 19 4 13 7 9 11 12 18 20 10 17 16 14 8 pH ORP Controller Option pH ORP Senso...

Страница 30: ...1 2 3 81 cm S x S x S 2 17 8 706 485 0 Bulkhead Cyc 1 1 2 3 81 cm SP 1026 6 18 8 706 394 0 Plug 1 1 2 3 81 cm PVC 80 4 19 9 802 261 0 Hose Push On 3 4 19 05 mm 30 48 cm 1 5 ft ITEM PART NO DESCRIPTIO...

Страница 31: ...706 387 0 Plug 1 2 12 7 mm MIPT PVC 80 2 8 750 743 0 Bulkhead 1 2 Polypro 2 2 8 707 169 0 Camlock 1 1 2 3 81 cm Male x MPT 2 3 8 707 361 0 Valve Ball PVC 1 1 2 3 81 cm S x S 2 4 8 706 424 0 Nipple PV...

Страница 32: ...8 cm Alpha 500 1 Alpha 1500 2 4 8 913 304 0 Retainer Coalescing Pack SS Alpha 1 5 8 716 632 0 Switch Liquid Level 1 ITEM PART NO DESCRIPTION QTY 6 8 903 588 0 Oil Skimmer Assembly 1 7 8 707 361 0 Valv...

Страница 33: ...8 716 632 0 Switch Liquid Level 1 7 8 706 672 0 Suitcase Pom Pom Filters 1 8 706 673 0 Pom Pom Sorbaid 2 8 8 903 588 0 Oil Skimmer Assembly 1 ITEM PART NO DESCRIPTION QTY 8 8 913 337 0 Skimmer Trough...

Страница 34: ...on chamber full Drain and clean Dirt lodged in control valve or check valve Clean as needed Frozen water in lines or valves Thaw out with warm water EXCESSIVE WATER FLOWING INTO OIL SKIMMER Tank not l...

Страница 35: ...ed impeller Remove housing unclog Faulty motor protector Replace pump Very low head or lift Increase head or lift Back flow of water from long discharge line Add check valve as close as possible to pu...

Страница 36: ...heck control panel to make sure switches are on and voltage is connected to unit Daily Check all plumbing for leaks Daily Check water chemistry and make needed adjustments Daily Coalescing Chamber Che...

Страница 37: ...ICAL V AMP 120 12 120 12 COALESCING PACK 500 sq ft 152 35 1000 sq ft 304 79 OZONATOR Series 101 Series 101 SUMP PUMP RECOMMENDED 1 2 HP 120V 37 kw 1 2 HP 120V 37 kw OIL SKIMMER Manual Manual TANK MATE...

Страница 38: ...MAZE you must return the product to your Authorized WATER MAZE Dealer freight prepaid with proof of purchase within the applicable warranty period If the product is permanently installed you must not...

Страница 39: ......

Страница 40: ...Alpha 8 913 964 0 Revised 5 11b Printed in U S A...

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