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Wärtsilä JOVYSTAR COMPACT S

BAX 5452

20 -

3.3.4 Mounting and connecting the battery

3.3.4.1

Battery 7/9/11Ah 12V installation

1) Remove the 4 screws to open the left/right lateral cover and access the battery trays

(total trays are 4 and each contain three rows of 10 batteries, see picture).

Trays 7/9/11Ah 12V battery lateral view

One raw 7/9/11Ah 12V battery top view

Содержание JOVYSTAR COMPACT S BAX 5452

Страница 1: ...BAX 5452 Operating manual W rtsil JOVYSTAR COMPACT S 30 40 50 kVA...

Страница 2: ...on note 0 2015 11 11 D Busboom First edition 1 2016 01 28 D Busboom 16 047 2 2016 11 02 D Busboom 16 494 3 2016 11 30 D Busboom 16 539 4 2017 01 10 D Busboom 17 008 5 2017 01 24 D Busboom 17 037 6 201...

Страница 3: ...Overall Dimensions Clearances and Ventilation 14 3 2 3 Environmental Installation Conditions 16 3 3 Electrical connections cross sections fuses 17 3 3 1 Fuses and cross sections for cable connections...

Страница 4: ...46 5 4 Decommissioning in the internal manual bypass 46 6 Servicing 47 6 1 Maintenance 47 6 1 1 Visual inspection 47 6 1 2 Functional test 47 6 1 3 Battery inspection 47 6 2 Repairs 48 6 2 1 Spare par...

Страница 5: ...for inspection Damage that arises during transportation is not covered by the warranty terms Validity This operating manual reflects the technical status of the UPS at the time of printing Its conten...

Страница 6: ...d work and they must use the proper intact tools equipment test equipment and materials Important instructions are indicated by the terms CAUTION ATTENTION and NOTE and by indented text passages CAUTI...

Страница 7: ...power supply or generators the cutting edge technology featured in UPS systems in the JOVYSTAR series brings the following outstanding advantages Minimum mains feedback caused by active IGBT rectifier...

Страница 8: ...the DC voltage from the rectifier or the battery into a stabilised AC voltage regulated by pulse width modulation Due to the fast regulation the UPS generates an excellent sine wave voltage with extr...

Страница 9: ...ries The inverter supplies the load at the output with the necessary energy via the static switch If there is any threat of a deep battery discharge the system automatically switches to the static byp...

Страница 10: ...plied via the bypass 2 2 3 Rectifier fault The mains feeds the rectifier The battery provides the DC voltage for the inverter for the duration of the stored energy time The inverter supplies the load...

Страница 11: ...ch If there is any threat of a deep battery discharge the system automatically shuts down completely and the load is no longer supplied with power Mains failure load supplied via the inverter accordin...

Страница 12: ...handled from the transport vehicle to the installation or storage place via a fork lift The device has a heavy weight Avoid turnover during the transport of the UPS Cabinets must always be handled in...

Страница 13: ...onditions harmful smoke dust abrasive dust humidity vapour salt air bad weather or dripping explosive dust and gas mixture extreme temperature variations bad ventilation conductive or radiant heat fro...

Страница 14: ...W rtsil JOVYSTAR COMPACT S BAX 5452 14 3 2 2 Overall Dimensions Clearances and Ventilation Leistung kVA 30 40 50 L mm 505 D mm 940 H mm 1505...

Страница 15: ...the walls for all of the UPS sizes the same installation conditions apply as indicated in the table below Power kVA 30 40 50 L mm 505 H mm 1505 X min mm 0 Y min mm 500 A min mm 500 Only required at i...

Страница 16: ...l parameter Minimum operating temperature C 10 Maximum operating temperature C 40 Minimum relative humidity 5 Maximum relative humidity 95 Condensation NO Rainfall with wind rain snow hail etc NO Wate...

Страница 17: ...ent path separates automatically in case of a failure of the bypass mains ATTENTION Even when the mains voltage is switched off there is a dangerously high battery voltage inside the device All instal...

Страница 18: ...Connections to the UPS 30 40kVA 50kVA Max 25mm 4 4 5Nm Max 25mm 4 4 5Nm Max 35mm 2 8 3Nm Max 4mm 0 5 0 8Nm Bolt M6 8 3 11 1Nm Max 35mm 4 4 5Nm Max 35mm 4 4 5Nm Max 35mm 2 8 3Nm Max 4mm 0 5 0 8Nm Bolt...

Страница 19: ...PACT S BAX 5452 19 3 3 3 UPS Options Optional equipment Following UPS Options are described in the operating manual BAX 4834 Relay card SNMP adapter PROFIBUS MODBUS Battery symmetry supervision Parall...

Страница 20: ...3 3 4 1 Battery 7 9 11Ah 12V installation 1 Remove the 4 screws to open the left right lateral cover and access the battery trays total trays are 4 and each contain three rows of 10 batteries see pict...

Страница 21: ...and install it in accordance with the picture 11 and picture 12 7 9 11Ah 12V battery connection tray top view 7 9 11Ah 12V battery connection tray front view 3 After the connection re insert the batt...

Страница 22: ...W rtsil JOVYSTAR COMPACT S BAX 5452 22...

Страница 23: ...tion 4 1 Front Panel The front panel of the UPS consisting of four rows alphanumeric display plus 5 function keys allows the complete monitoring of the UPS status The mimic flow helps to understand th...

Страница 24: ...ons are indicated in the following table Button Assigned functions Scrolls up the menus Increases the values by one unit Selects a value Scrolls down the menus Decreases the values by one unit Selects...

Страница 25: ...under TEST ORANGE Circuit breaker BCB open RED Battery fault following a battery test OFF Battery not available LED 5 GREEN Inverter voltage within tolerance and static switch closed GREEN Inverter ov...

Страница 26: ...arging or under TEST fast blinking ORANGE Circuit breaker BCB open slow blinking RED End of battery autonomy Battery fault LED 13 GREEN Inverter voltage within tolerance and static switch closed ORANG...

Страница 27: ...nd measures can be displayed quickly and various settings made Details of the options available are given in the sections below JOVYSTAR MEASURES INPUT OUTPUT BYPASS INVERTER AC DC BATTERY ALARMS UPS...

Страница 28: ...PS NAME MEASURES UPS NAME ALARMS Password entry is required UPS NAME SPECIAL UPS NAME INFO Sub menu Display Voltage is based on N connector MEASURES INPUT INPUT VOLT CURR xxx yyy zzz V INPUT FREQUENCY...

Страница 29: ...BYPASS FREQUENCY xx x Hz RESET Voltage is based on N connector MEASURES INVERTER INVERTER VOLT CURR xxx yyy zzz V INVERTER EXIT INVERTER FREQUENCY xx x Hz RESET MEASURES AC DC AC DC VOLTAGE xxx V AC D...

Страница 30: ...rred and removed faults are saved and can be displayed in the sub menu History at any time See also list of status reports See also list of alarms Star next to fault code means Fault was removed at th...

Страница 31: ...UPS NAME ALARMS Password entry is required UPS NAME SPECIAL UPS NAME INFO Sub menu Display Main menu UPS NAME xxx kVA RESET SPECIAL CLOCK SETTINGS CURSOR Keys Selection of a digit 0 9 RETURN Confirmat...

Страница 32: ...9 RETURN Confirmation of a digit RESET Cancel current selection of digit and back to previous digit BAT CAPACITY SETTING xxx x Ah CURSOR Keys Selection YES NO RETURN Confirmation YES NO CONFIRM BATT...

Страница 33: ...ORY SPECIAL MODBUS CURSOR Keys Selection of a digit 0 9 RETURN Confirmation of a digit RESET Cancel current selection of digit and back to previous digit Address range 1 247 MODBUS ADDRESS xxx CURSOR...

Страница 34: ...alled firmware the service remark Only active if available and the running time UPS NAME MEASURES UPS NAME ALARMS Password entry is required UPS NAME SPECIAL UPS NAME INFO Sub menu Display Main menu U...

Страница 35: ...of the current UPS in the parallel system Number of UPS devices in the parallel system PARALLEL x y Possibility Master Slave Only a master possible or faults in the data communication bus PARALLEL MAS...

Страница 36: ...FO SERVICE FIRMWARE RELEASE EXIT SERVICE Sliding text SERVICE EXIT INFO RUNNING HOURS RUNNING HOURS xxxxxx RUNNING HOURS EXIT Microcontroller of the static switch FIRMWARE RELEASE uC S vv xx yy zz RES...

Страница 37: ...on The inverter feeds the load Operating condition The load is fed via the static inverter switch Status S5 INVERTER BYPASS SYNCHRONIZATION Description The inverter is synchronized with the bypass Ope...

Страница 38: ...value of the measured DC voltage 2 In case of mains failure wait for the AC voltage to be restored 3 Check which alarms are present and carry out the indicated procedures 4 Restart the device 5 If th...

Страница 39: ...k the connections to the mains 2 Check the stability of mains voltage 3 If the alarm persists contact our Technical Support Service Alarm A16 BYPASS FEEDS LOAD Only in Online mode Description The load...

Страница 40: ...es on the inverter bridge input 5 If the alarm persists contact our Technical Support Service Alarm A25 INVERTER OFF Description The inverter is blocked due an operation failure Possible causes Variou...

Страница 41: ...persists contact our Technical Support Service Alarm A38 INVERTER FEEDS LOAD Only in ECO mode Description The load is fed by the inverter This alarm is active for UPS systems in ECO mode where the pr...

Страница 42: ...ses Loads failure Possible UPS fault Solutions 1 Check the loads for possible failures 2 Reset the system 3 If the alarm persists contact our Technical Support Service Alarm A51 BATTERY TEMPERATURE OU...

Страница 43: ...per execution of the sequence Possible causes Control devices in wrong position or operated improperly Possible internal fault Solutions 1 Make sure the position of the control devices isolators selec...

Страница 44: ...anel 2 BOOT LOADING All LEDs go off 3 EEPROM READING All LEDs go off EEPROM data are read 4 PLEASE WAIT 5 UPS START UP PLEASE WAIT UPS startup LED 1 lights if input voltage is correct 6 RECTIFIER STAR...

Страница 45: ...of the static bypass switch integrated in the UPS Check the phase sequence of the bypass mains Check whether the bypass voltage and frequency are within tolerances 4 If the UPS does not start again a...

Страница 46: ...RT PLEASE WAIT The inverter starts and increases the output voltage The control logic checks the synchronization with the bypass 11 START UP FROM MBCB MOVE BYP SWITCH Bypass switch to Normal LED 5 lig...

Страница 47: ...e static switch Check the output voltages of the rectifier and inverter as well as of the static switch 6 1 3 Battery inspection If the UPS is out of operation for a prolonged period maintenance free...

Страница 48: ...our UPS When ordering spare parts please quote the designation code and order device number 6 2 1 Spare parts list The spare parts list will be submitted 7 Dismantling and cleaning up After the decomm...

Страница 49: ...ng current at 100 load 10 A 8 A 15 Battery charging characteristic IU DIN 41773 Overload capability Output short circuit characteristic Overload capability inverter 125 for 10 min 125 to 150 for 30 s...

Страница 50: ...website on the product page of the UPS the following documents available to download Battery data sheets Battery operating instructions Material safety data sheet CE Compliance Declaration Download at...

Страница 51: ...Operating Manual W rtsil JOVYSTAR COMPACT M 60kVA 160kVA BAX 5480...

Страница 52: ...0 2 Index Date Name Remarks 0 2015 12 12 Chr Fechteler 1 2016 05 24 D Busboom 16 285 2 2016 12 01 D Busboom 16 540 3 2017 01 10 D Busboom 17 008 4 2017 01 24 D Busboom 17 037 5 2017 08 24 D Busboom 17...

Страница 53: ...tional 36 9 8 UPS Options Optional equipment 37 10 Startup and Shutdown 38 10 1 Preliminary checks 38 10 2 Start Up Procedure 39 10 3 Basic Troubleshooting 41 10 4 Switching to Manual Bypass 42 10 5 R...

Страница 54: ...W rtsil JOVYSTAR COMPACT M BAX 5480 4 15 2 Service Information 73 16 Faults and Alarms 74 16 1 Operating Status Definition 75 16 2 Troubleshooting 76 17 Technical Data 84 18 Service and Download 85...

Страница 55: ...and property HAZARD HAZARD statements contain characteristics and basic instructions for the safety of persons Non compliance with such indications may cause serious injury or death WARNING WARNING st...

Страница 56: ...device whose details are available in the Contacts section 3 Contact For any information about the UPS systems manufactured by JOVYATLAS please contact W rtsil JOVYATLAS EUROATLAS GmbH Fennenweg 4 26...

Страница 57: ...ion costs for the service personnel of W rtsil JOVYATLAS EUROATLAS GmbH for on site repairs as well as costs for the customer s own employees will not be covered by the factory warranty and will be ch...

Страница 58: ...nel not authorized by W rtsil JOVYATLAS EUROATLAS GmbH Damage to the device caused by improper use negligence voluntary damage or use of the device beyond the allowed limits Damage caused by external...

Страница 59: ...he operating cycle of the equipment must be carried out and authorized directly by JOVYATLAS JOVYATLAS will not be held responsible for the consequences arising from the use of non original spare part...

Страница 60: ...peration on the UPS make sure its technical characteristics are compatible with the AC supply line and with the output loads 7 2 Special Safety Warnings 7 2 1 General warnings The UPS is provided with...

Страница 61: ...n 6 days from receipt of the product and must be notified to the shipping carrier directly Should the product need to be returned to the manufacturer please use the original package Injury hazard due...

Страница 62: ...specification altitude ambient operating temperature relative humidity and environmental transport and storage conditions It is necessary to implement specific protective measures in case of unusual...

Страница 63: ...y protected the nominal voltages the frequency and the phase rotation of the AC supply are respected the polarities of the DC cables coming from the battery have been checked no leakage current to ear...

Страница 64: ...rts power characterized by high voltages and currents All the doors and the covers must remain closed Injury hazard due to contact with toxic substances The battery supplied with the UPS contains smal...

Страница 65: ...he battery circuit breaker that may be placed near the battery has been opened Isolate the device completely by operating the external circuit breakers Wait at least 5 minutes in order to allow the ca...

Страница 66: ...ade within 6 days from receipt of the product and must be notified to the shipping carrier directly Should the product need to be returned to the manufacturer please use the original package Danger to...

Страница 67: ...ays respect the indications regarding the device barycentre marked on the package Before positioning the UPS in order to avoid risks of turnover it s recommended to move the system on the wood pallet...

Страница 68: ...conditions harmful smoke dust abrasive dust humidity vapour salt air bad weather or dripping explosive dust and gas mixture extreme temperature variations bad ventilation conductive or radiant heat f...

Страница 69: ...W rtsil JOVYSTAR COMPACT M BAX 5480 19 8 3 2 Overall Dimensions Clearances and Ventilation Picture 4 Overall dimensions Picture 5 Clearances...

Страница 70: ...itions apply as indicated in the table below UPS with internal batteries A mm B mm C mm D mm Recommended clearances 50 1200 600 600 Minimum clearances 0 1200 600 400 UPS with external battery cabinet...

Страница 71: ...l parameter Minimum operating temperature C 10 Maximum operating temperature C 40 Minimum relative humidity 5 Maximum relative humidity 95 Condensation NO Rainfall with wind rain snow hail etc NO Wate...

Страница 72: ...1 2 strictly and follow the installation manual of the UPS To obtain the battery life indicated by the battery manufacturer the operating temperature must remain between 0 and 25 C However although th...

Страница 73: ...mind technical financial and safety aspects The selection and the sizing of cables from a technical viewpoint depend on the voltage on the current absorbed by the UPS on the bypass line and on the ba...

Страница 74: ...For the electric connection of the UPS connect the following cables DC supply from the battery if the battery is external AC supply from the rectifier and bypass supply mains AC output to the loads In...

Страница 75: ...load and battery recharging Power kVA 60 80 100 125 160 Rectifier input A 1 109 140 170 214 267 Bypass input Output A 1 2 87 115 144 180 231 Battery A 100 133 166 208 266 1 Values referred to 400Vac r...

Страница 76: ...3 Terminal Boards The UPS is provided with terminal boards for the connection of power cables and of auxiliary connections Picture 6 Terminal board 60 80kVA Picture 7a Terminal board 100 kVA Picture...

Страница 77: ...ed during installation and maintenance applicable to equipment and remote battery supplies not having a grounded supply circuit Batteries installation For battery installation please respect the presc...

Страница 78: ...ery may explode CAUTION do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes It may be toxic CAUTION do not dump the exhausted batteries in the environment 9 4 1 Batt...

Страница 79: ...1 Remove the six screws to open the left right lateral cover and access the battery trays total trays are 6 and each contain three rows of 10 batteries see picture 9 10 Picture 9 Trays 7 9 11Ah 12V b...

Страница 80: ...l it in accordance with the picture 11 and picture 12 Picture 11 7 9 11Ah 12V battery connection tray top view Picture 12 7 9 11Ah 12V battery connection tray front view 3 After the connection re inse...

Страница 81: ...the six screws to open the left right lateral cover and access the battery trays total trays are 6 and each contain two rows of 7 batteries and one rows of 6 batteries see picture 13 14 Picture 13 Tr...

Страница 82: ...ll it in accordance with the picture 15 and picture 16 Picture 15 12 14Ah 12V battery connection tray top view Picture 16 12 14Ah 12V battery connection tray front view 3 After the connection re inser...

Страница 83: ...datorily connected to the UPS Picture 17 Auxiliary terminals 60 160 kVA 9 5 1 External manual bypass Auxiliary contact of the external Manual Bypass Switch if provided on terminals X10 1 2 A normally...

Страница 84: ...10 This auxiliary contact is necessary to indicate the position of the isolator open closed 9 5 6 Diesel Generator auxiliary contact Auxiliary contact from the Diesel Generator on terminals X10 11 12...

Страница 85: ...ARALLEL OPTIONAL it is used for communication between paralleled UPS units MODBUS OPTIONAL it is used for the transmission of data to the outside via MODBUS RTU protocol RS485 THERMAL PROBE OPTION it...

Страница 86: ...30 COMMON ALARM Not energized if alarm is present 2 3 Closed DL 1 ON 1 2 Open RL 2 Alarm A1 MAINS FAULT Not energized if alarm is present 5 6 Closed DL 2 ON 4 5 Open RL 3 Alarm A9 BATTERY AUT END Not...

Страница 87: ...AR COMPACT M BAX 5480 37 9 8 UPS Options Optional equipment Following UPS Options are described in the operating manual BAX 4834 SNMP adapter PROFIBUS MODBUS Battery symmetry supervision Parallel redu...

Страница 88: ...rence to the external isolator BCB and are only valid if such device is installed externally and its auxiliary contacts properly wired to the UPS terminals 10 1 Preliminary checks Before starting up t...

Страница 89: ...ker BCB Do not close the battery breaker BCB before it s required by the front panel Serious damages to the UPS internal parts and or to the battery may occur Wiring of the auxiliary contacts Carry ou...

Страница 90: ...the nominal value LED 3 is lit green DC voltage present 8 INVERTER START UP PLEASE WAIT The modulation of the inverter bridge is started The AC output voltage reaches the nominal value After a few sec...

Страница 91: ...switch SBCB is closed Check the protection fuses of the static bypass switch they are inside the unit Check the phase rotation of the bypass voltage Make sure voltage and frequency are within toleranc...

Страница 92: ...bypass selector SW to BYPASS A30 GENERAL ALARM The load is transferred to the bypass line LED 5 off LED 6 lit orange 2 Close MBCB A30 GENERAL ALARM The inverter is switched off The load is supplied by...

Страница 93: ...6 START UP FROM MBCB CLOSE SBCB Close SBCB 7 BYPASS START UP WAIT PLEASE The microprocessor checks that all the bypass parameters voltage phase rotation frequency are within tolerance Led 2 lit green...

Страница 94: ...h the prescriptions of IEC EN62040 1 2 the installer will have to identify the line or the plugs supplied by the UPS making the User aware of this fact Picture 20 Block diagram The UPS uses IGBT techn...

Страница 95: ...charged When its full capacity is restored it is disconnected from the DC bus by means of a static switch in order to save energy reduce the stress due to the AC ripple thus increasing the lifetime Th...

Страница 96: ...me time it provides to charge the battery The inverter converts the DC voltage into an AC sine wave with stabilized voltage and frequency and also supplies the load via its static switch SSI Picture 2...

Страница 97: ...ontrol algorithm it is highly recommended to verify the correctness of the programmed value 11 3 3 Bypass operation The load can be switched to bypass either automatically or manually The manual chang...

Страница 98: ...upply is NOT restored automatically The system requires a confirmation to restart which can only be done manually by the user via the front panel Picture 24 Battery operation 11 3 5 Manual bypass The...

Страница 99: ...ard the UPS This will allow the control logic to acquire the status of the switches and guide the operator during the start up and manual bypass procedures For further information refer to the section...

Страница 100: ...UPS are used to isolate the power components of the device from the AC supply line from the storage battery and from the load Voltage present on terminals The isolators do not isolate the UPS complete...

Страница 101: ...pair Follow the procedures contained in the manual The Normal Bypass selector shall only be operated in accordance with the procedures specified in the installation and start up section The manufactur...

Страница 102: ...nt Panel The front panel of the UPS consisting of four rows alphanumeric display plus 5 function keys allows the complete monitoring of the UPS status The mimic flow helps to understand the operating...

Страница 103: ...ns are indicated in the following table Button Assigned functions Scrolls up the menus Increases the values by one unit Selects a value Scrolls down the menus Decreases the values by one unit Selects...

Страница 104: ...g or under TEST ORANGE Circuit breaker BCB open RED Battery fault following a battery test OFF Battery not available LED 5 GREEN Inverter voltage within tolerance and static switch closed GREEN Invert...

Страница 105: ...discharging or under TEST fast blinking ORANGE Circuit breaker BCB open slow blinking RED End of battery autonomy Battery fault LED 13 GREEN Inverter voltage within tolerance and static switch closed...

Страница 106: ...n nominal power of the UPS xxx kVA UPS NAME UPS measures regarding basic parameters voltage current etc MEASURES UPS NAME UPS operating status possible alarms present and alarms history ALARMS UPS NAM...

Страница 107: ...W rtsil JOVYSTAR COMPACT M BAX 5480 57 13 2 Measures Display The Measures menu is structured as follows Picture 30 Structure of MEASURES menu 1 of 2...

Страница 108: ...Hz Active power 1 kW Apparent power 1 kVA Load percentage 1 BYPASS Voltage 1 2 1 V Frequency 0 1 Hz INVERTER Voltage 1 2 1 V Frequency 0 1 Hz AC DC Rectifier output voltage 1 V BATTERY Voltage and cur...

Страница 109: ...ally whenever an alarm occurs The audible indicator if enabled is activated to show the occurred failure The audible alarm is silenced pressing the key BUZZER UPS STATUS Display of the first alarm pre...

Страница 110: ...uantity of stored events is displayed on the first line xxx yyy which contains the data currently displayed position in the list and the total number of stored data maximum number equal to 500 respect...

Страница 111: ...FAULT A38 INV LOAD A11 SHORT CIRCUIT A39 INV ERROR LOOP A12 STOP TIMEOUT SC A40 SSI FAULT A13 INV OUT OF TOL A41 RECT ERROR LOOP A14 BYPASS WR SEQ A43 CURR ERROR LOOP A15 BYPASS FAULT A45 HIGH TEMP SS...

Страница 112: ...e of alarms The statuses are always displayed in ascending order when the ALARMS STATUSES menu is entered The alarms are shown when they are present and must be silenced with the buzzer The alarms rem...

Страница 113: ...l JOVYSTAR COMPACT M BAX 5480 63 14 Settings and Advanced Operations Some operating parameters of the UPS can be set via the SPECIAL menu which is structured as follows Picture 33 Structure of SPECIAL...

Страница 114: ...TERY INSTALL Sets autonomy to 100 RESET HISTORY Event log reset MODBUS MODBUS address of device RESET RUNNING HOURS Reset the hour counter related to the UPS running time Password protected access The...

Страница 115: ...nged via the arrow buttons to increase the digits and the button is used to confirm the entry 14 3 New Battery Installation The NEW BATTERY INSTALLATION menu is used in case battery circuit breaker BC...

Страница 116: ...t YES BAT RECHAR CURR SET The single digits can be modified via the arrow keys and confirmed by pressing ENTER 18 CONFIRM RECHAR CURR Confirmation screen of the parameter set YES AUTONOMY BAT SETTING...

Страница 117: ...eys and confirmed by pressing ENTER 202 MODBUS ADDRESS Default 1 Range 1 247 14 6 UPS Test The UPS TEST menu allows to carry out a switching test of the inverter The inverter is switched off and the l...

Страница 118: ...is test can affect the continuity of supply to the loads if the battery is not fully charged 14 8 System Reset The UPS is equipped with internal protections which block the system or some of its secti...

Страница 119: ...Static switch blocked alarm A50 Booster shutdown due to the operation of the load symmetry sensor alarm A33 Activation of the battery fault alarm alarm A10 Scheduled maintenance request alarm A29 For...

Страница 120: ...UPS based on the structure indicated below Picture 34 Structure of INFO menu All data shown in the various sections are set by the factory via a special interface software and cannot be altered excep...

Страница 121: ...NG HOURS Dates related to hours number of UPS running time 1 the menu is only active if the UPS belongs to a Parallel or Load Sync system 15 1 Parallel Operation Information The PARALLEL menu is only...

Страница 122: ...ly the MASTER UPS we are checking the data communication on UPS3 UPS4 is not communicating The menu will be as shown below PARALLEL 1 S 2 M 3 S 4 In case there are more than four paralleled devices th...

Страница 123: ...of reception accuracy regarding the synchronism signals The messages are sent by the MASTER UPS therefore the number will only increase on the SLAVE UPS units CAN STATISTICS INV MSG RX 9277 99 9 Numb...

Страница 124: ...US The other alarms present are displayed by scrolling the menu A30 COMMON ALARM UPS STATUS After the last alarm present the operating statuses are displayed S1 BOOSTER OK Injury hazard due to electri...

Страница 125: ...ia the static inverter switch Status S5 INV BYPASS SYNC Description The inverter is synchronized with the bypass Operating condition The synchronization between the inverter and the bypass is locked a...

Страница 126: ...heck the stability of mains voltage 3 If the alarm persists contact our Technical Support Service Alarm A2 INPUT WRONG SEQ Description The phase rotation on the rectifier input line is wrong Possible...

Страница 127: ...een the auxiliary contact of the isolator and the auxiliary terminals of the UPS if provided 4 If the alarm persists contact our Technical Support Service Alarm A8 BATTERY DISCHARGE Description The ba...

Страница 128: ...ion The voltage or frequency of the bypass line are out of tolerance Possible causes Bypass line instability or failure Wrong phase rotation Solutions 1 Check the connections to the mains 2 Check the...

Страница 129: ...eset the system 3 If the alarm persists contact our Technical Support Service Alarm A22 BYPASS SWITCH Description The Normal Bypass selector has been operated Possible causes Maintenance operation Sol...

Страница 130: ...n of part of the UPS rectifier inverter static switch Possible causes System failure Solutions 1 Check which alarms are present and carry out the indicated procedures 2 If the alarm persists contact o...

Страница 131: ...losed and imposes this operating mode Solutions 1 Wait for the diesel generator to stop as soon as the mains voltage is restored 2 Check the connection of the auxiliary contact which signals the diese...

Страница 132: ...SSW Description High temperature of the heat sink on the static switch Possible causes Fault of the heat sink cooling fans The room temperature or cooling air temperature is too high Solutions 1 Chec...

Страница 133: ...ility in the control software Possible causes The software update was not performed properly Solutions 1 Contact our Technical Support Service Alarm A54 CAN ERROR Description Internal error Possible c...

Страница 134: ...41773 Overload capability Output short circuit characteristic Overload capability inverter 100 to 125 for 10 min 1 125 to 150 for 30 s 150 to 199 for 100 ms Overload capability static bypass 150 conti...

Страница 135: ...vyatlas de wartsila com Internet http www jovyatlas de 18 Service and Download Following documents are available at our website Battery data sheets Battery operating instructions Material safety data...

Страница 136: ...Operating Manual W rtsil JOVYSTAR COMPACT L 200kVA BAX 5624...

Страница 137: ...W rtsil JOVYSTAR COMPACT L BAX 5624 2 Index Date Name Remarks 0 2016 11 23 D Busboom 1 2017 01 10 D Busboom 17 008 2 2017 01 24 D Busboom 17 037...

Страница 138: ...5 Connection of the Auxiliary Cables 27 9 6 Serial interfaces and external connections 28 9 7 Relay Card Connection Optional 30 10 Startup and Shutdown 31 10 1 Preliminary checks 31 10 2 Start Up Proc...

Страница 139: ...and property HAZARD HAZARD statements contain characteristics and basic instructions for the safety of persons Non compliance with such indications may cause serious injury or death WARNING WARNING st...

Страница 140: ...device whose details are available in the Contacts section 3 Contact For any information about the UPS systems manufactured by JOVYATLAS please contact W rtsil JOVYATLAS EUROATLAS GmbH Fennenweg 4 26...

Страница 141: ...ll as costs for the customer s own employees will not be covered by the factory warranty and will be charged to the end customer c In case of service performed following a call made by mistake or in c...

Страница 142: ...e negligence voluntary damage or use of the device beyond the allowed limits Damage caused by external factors such as dirt fire flooding failed operation of the air conditioning system etc Non compli...

Страница 143: ...or the operating cycle of the equipment must be carried out and authorized directly by JOVYATLAS JOVYATLAS will not be held responsible for the consequences arising from the use of non original spare...

Страница 144: ...ration on the UPS make sure its technical characteristics are compatible with the AC supply line and with the output loads 7 2 Special Safety Warnings 7 2 1 General warnings The UPS is provided with v...

Страница 145: ...n 6 days from receipt of the product and must be notified to the shipping carrier directly Should the product need to be returned to the manufacturer please use the original package Injury hazard due...

Страница 146: ...specification altitude ambient operating temperature relative humidity and environmental transport and storage conditions It is necessary to implement specific protective measures in case of unusual...

Страница 147: ...y protected the nominal voltages the frequency and the phase rotation of the AC supply are respected the polarities of the DC cables coming from the battery have been checked no leakage current to ear...

Страница 148: ...rts power characterized by high voltages and currents All the doors and the covers must remain closed Injury hazard due to contact with toxic substances The battery supplied with the UPS contains smal...

Страница 149: ...he battery circuit breaker that may be placed near the battery has been opened Isolate the device completely by operating the external circuit breakers Wait at least 5 minutes in order to allow the ca...

Страница 150: ...ade within 6 days from receipt of the product and must be notified to the shipping carrier directly Should the product need to be returned to the manufacturer please use the original package Danger to...

Страница 151: ...ading operations always respect the indications regarding the device barycentre marked on the package Before positioning the UPS in order to avoid risks of turnover it s recommended to move the system...

Страница 152: ...implement specific protective measures in case of unusual environmental conditions harmful smoke dust abrasive dust humidity vapour salt air bad weather or dripping explosive dust and gas mixture ext...

Страница 153: ...STAR COMPACT L BAX 5624 18 Power kVA 200 Weight kg 720 Static load kg m 2 1120 8 3 2 Overall Dimensions Clearances and Ventilation Picture 4 Overall dimensions 850 1976 INLET AIR OPENINGS OUTLET AIR O...

Страница 154: ...he minimum distances from the walls for all of the UPS sizes the same installation conditions apply as indicated in the table below UPS with internal batteries A mm B mm C mm D mm Recommended clearanc...

Страница 155: ...l parameter Minimum operating temperature C 10 Maximum operating temperature C 40 Minimum relative humidity 5 Maximum relative humidity 95 Condensation NO Rainfall with wind rain snow hail etc NO Wate...

Страница 156: ...0 1 strictly and follow the installation manual of the UPS To obtain the battery life indicated by the battery manufacturer the operating temperature must remain between 0 and 25 C However although th...

Страница 157: ...mind technical financial and safety aspects The selection and the sizing of cables from a technical viewpoint depend on the voltage on the current absorbed by the UPS on the bypass line and on the ba...

Страница 158: ...For the electric connection of the UPS connect the following cables DC supply from the battery if the battery is external AC supply from the rectifier and bypass supply mains AC output to the loads In...

Страница 159: ...nductor max cross section mm2 185 Max number of conductors 2 Fixing bolt dimensions M12 Tightening torque Nm 4 4 5 PE Bolt M10 19 Nm Rated current at full load and battery recharging Power kVA 200 Rec...

Страница 160: ...d and installed at customer care The following table shows the main electrical characteristics of the external sectioning device Backfeed protection device Power kVA 200 Maximum operating voltage Vac...

Страница 161: ...removed during installation and maintenance applicable to equipment and remote battery supplies not having a grounded supply circuit Batteries installation For battery installation please respect the...

Страница 162: ...ided must be mandatorily connected to the UPS Picture 7 Auxiliary terminals UPS 9 5 1 External manual bypass Auxiliary contact of the external Manual Bypass Switch if provided on terminals X10 1 2 A n...

Страница 163: ...10 This auxiliary contact is necessary to indicate the position of the isolator open closed 9 5 6 Diesel Generator auxiliary contact Auxiliary contact from the Diesel Generator on terminals X10 11 12...

Страница 164: ...ARALLEL OPTIONAL it is used for communication between paralleled UPS units MODBUS OPTIONAL it is used for the transmission of data to the outside via MODBUS RTU protocol RS485 THERMAL PROBE OPTION it...

Страница 165: ...0 COMMON ALARM Not energized if alarm is present 2 3 Closed DL 1 ON 1 2 Open RL 2 Alarm A1 MAINS FAULT Not energized if alarm is present 5 6 Closed DL 2 ON 4 5 Open RL 3 Alarm A9 BATTERY AUT END Not e...

Страница 166: ...rence to the external isolator BCB and are only valid if such device is installed externally and its auxiliary contacts properly wired to the UPS terminals 10 1 Preliminary checks Before starting up t...

Страница 167: ...xiliary contacts of the external manual bypass output and battery isolators to the dedicated terminals on board the UPS This will allow the control logic to acquire the status of the switches and guid...

Страница 168: ...seconds the touch screen will start and will show the UPS mimic diagram Picture 10 UPS start up page 2 After the software loading phase the control logic will acquire the system status and the operati...

Страница 169: ...the inverter is correctly started up close the bypass switch SBCB when indicated by the display The logic will check the correctness of the bypass phase sequence and RMS voltage value Picture 13 Bypa...

Страница 170: ...if the DC voltage is in tolerance Serious damages both to the battery and the equipment may occur if the breaker is closed before the front panel requires it 5 Close the UPS output switch OCB to conne...

Страница 171: ...the system can be restarted via the return procedure from load on manual bypass without the need to de energize the loads Manual bypass To perform the switching procedure correctly make sure no alarm...

Страница 172: ...is closed 1 Close the rectifier input switch RCB After some seconds the touch screen will start and will show the UPS mimic diagram Picture 17 Start up from manual bypass 2 After the software loading...

Страница 173: ...h BCB when indicated by the display Picture 19 Connecting the battery 4 Close the output switch OCB when required and immediately after the display will require to open the manual bypass switch MBCB T...

Страница 174: ...4 39 Picture 21 Opening the manual bypass switch Picture 22 Inverter start up 5 As soon as the inverter is started it will be possible to transfer the load Move the bypass switch as required by the di...

Страница 175: ...W rtsil JOVYSTAR COMPACT L BAX 5624 40 Picture 23 Transferring the load Picture 24 Re start from manual bypass completed...

Страница 176: ...will have to identify the line or the plugs supplied by the UPS making the User aware of this fact Picture 25 Block diagram The UPS uses IGBT technology with a high switching frequency in order to all...

Страница 177: ...Standard every time it has been partially or completely discharged When its full capacity is restored it is disconnected from the DC bus by means of a static switch in order to save energy reduce the...

Страница 178: ...ates mains voltage as well as load variations keeping the DC voltage constant At the same time it provides to charge the battery The inverter converts the DC voltage into an AC sine wave with stabiliz...

Страница 179: ...is restored a charging cycle is started which is extended for an additional time that depends on the percentage of lost capacity referred to the rated value Lost capacity 10 Additional charge for 12 h...

Страница 180: ...ly is interrupted as soon as the battery reaches the discharge limit threshold black out As soon as the supply is restored the rectifier will recharge the battery In the standard configuration the loa...

Страница 181: ...nsibility for damages arising from incorrect operation Wiring of the auxiliary contacts Carry out a proper electrical installation by wiring the auxiliary contacts of the manual bypass and output isol...

Страница 182: ...the UPS are used to isolate the power components of the device from the AC supply line from the storage battery and from the load Voltage present on terminals The isolators do not isolate the UPS com...

Страница 183: ...pair Follow the procedures contained in the manual The Normal Bypass selector shall only be operated in accordance with the procedures specified in the installation and start up section The manufactur...

Страница 184: ...ICONs Browsing through the pages of the touch screen is possible through the six icons provided on the right hand side the icon with the up down arrows controls the display communication Icon Assigne...

Страница 185: ...l the basic colours are Light blue It indicates that the section is related to the UPS Grey The keys turn grey disabled when the key specific section is entered Red The Alarms key will turn red in cas...

Страница 186: ...various sections of the control panel from the Home page directly 13 1 Displaying the measures Press on the Measures icon to enter the main page Picture 33 MEASURES section The measures page of a spec...

Страница 187: ...oad percentage 1 Active power 1 kW Apparente power 1 kVA Frequency 0 1 Hz BYPASS Voltage 1 1 V Frequency 0 1 Hz INVERTER Voltage 1 1 V Frequency 0 1 Hz AC DC Rectifier output voltage 1 V BATTERY Volta...

Страница 188: ...history log can be selected Picture 35 ALARMS section 13 2 1Displaying the operating status Press UPS status to show the UPS operating status which includes possible active alarms Picture 36 ALARMS se...

Страница 189: ...es the relevant icon in the Home page will turn Orange or Red Light blue No active alarms Red Active alarms in the I O module while a page of one of the power modules sections is currently displayed T...

Страница 190: ...of events which can be shown is equal to 250 The events log can be scrolled by sliding a finger on the screen Picture 38 History log page 2 Pressing the key Save history to file will open the followin...

Страница 191: ...A46 PAR LOST REDUND A15 BYPASS FAULT A47 SEND PARAM ERROR A16 BYPASS LOAD A48 RCV PARAM ERROR A17 RETRANSFER BLOCK A49 TEST MODE ERROR A18 MBCB CLOSED A50 SSW BLOCKED A19 OCB OPEN A51 BATT TEMPERATUR...

Страница 192: ...entered The alarms are shown when they are present and must be silenced with the buzzer The alarms remain displayed whilst they are present and they are automatically stored in the event log with date...

Страница 193: ...erations Pressing the Settings icon will show the setting section access page protected by password Picture 40 Access password to the Settings section Picture 41 SETTINGS section page 1 The arrow in t...

Страница 194: ...signal then the UPS will resume operation The failure conditions which impose a manual reset are Activation of the battery fault alarm alarm A10 Static switch re transfer block alarm A17 Scheduled ma...

Страница 195: ...e current date and time correctly The correct setting of the date and time is essential for the recording of the event log The system also allows the setting of a NTP server for the synchronization of...

Страница 196: ...work configuration pages in the Settings section In case the server does not respond or the LAN connection is lacking the message NTP ERROR will be displayed 13 3 3Setting the display language The fol...

Страница 197: ...3 3 6New battery The page NEW BATT is used in case battery circuit breaker BCB is not closed when requested in the start up phase In this case the system will start considering the battery completely...

Страница 198: ...of the battery In case the battery is not efficient the alarm A10 Battery fault is generated at the end of the test Possible loss of supply This test can affect the continuity of supply to the loads i...

Страница 199: ...network parameters setting 13 3 9 1 Setting the LAN parameters The LAN network parameters which can be set are the following IP address Network mask Network gateway Primary DNS server Secondary DNS se...

Страница 200: ...rimary NTP server address NTP Enabling Disabling Picture 50 NTP parameters setting 13 3 9 3 Modifying the parameters The modification of the parameters is performed pressing on the field that is to be...

Страница 201: ...ver in case of anomalies of the mains The transfer occurs in a maximum time of 10 ms The stability of the AC mains is controlled by a specific algorithm which provides to automatically de activate the...

Страница 202: ...PS press the related icon to open the main page Picture 53 INFO section All the data shown in the various sections are set during the factory test via a specific interface software and cannot be modif...

Страница 203: ...ting 13 4 2Parallel information The page containing the information about the parallel is only enabled if the UPS is in parallel with other UPS systems Picture 55 Parallel information 13 4 2 1 Paralle...

Страница 204: ...he presence of all the UPS units to feed the load REDUNDANT x means that the system is redundant and the redundancy index is indicated by number X For example in a system composed of 3 UPS units REDUN...

Страница 205: ...important information regarding the technical service on the UPS The information is displayed via a text string which chows the contact main details However please also see the addresses and contact...

Страница 206: ...f the alarm itself Injury hazard due to electric shock Before carrying out any operation on the UPS make sure that all the safety precautions are adhered to Any work on the unit must be carried out by...

Страница 207: ...OK Description The bypass voltage and frequency are within the allowed range Operating condition The bypass line is ready for changeover in case of inverter failure Status S7 BYPASS LOAD Description...

Страница 208: ...rm persists contact our Technical Support Service Alarm A4 BOOSTER FAULT Description The rectifier has been disconnected due to an internal fault Possible causes Possible fault in the rectifier contro...

Страница 209: ...arm persists contact our Technical Support Service Alarm A10 BATTERY FAULT Description Fault following a battery test Possible causes Battery fault Solutions 1 Check the battery 2 Reset the system 3 I...

Страница 210: ...line Possible causes Very frequent changeovers due to load in rush currents Static switch problems Solutions 1 Reset the system 2 Check the in rush currents of the loads 3 If the alarm persists conta...

Страница 211: ...chnical Support Service Alarm A24 HIGH TEMPERATURE Description High temperature of the heat sink on the inverter bridge or tripping of the DC fuses which protect the inverter bridge Possible causes Fa...

Страница 212: ...PO BUS CLOSED Description The system is blocked due to the activation of the emergency power off button Possible causes Activation of the local or remote emergency power off button Solutions 1 Release...

Страница 213: ...has detected a failure in the static inverter switch Possible causes Possible problems on the loads Static switch fault Solutions 1 Check the absorption of the loads and the presence of DC components...

Страница 214: ...ervice Alarm A50 SSW BLOCKED Description The static switch is blocked The load is no longer supplied Possible causes Loads failure Possible UPS fault Solutions 1 Check the loads for possible failures...

Страница 215: ...Alarm A58 INVERTER CURRENT UNBALANCED Description The inverter currents are not balanced Possible causes Possible problems in the UPS input stage Anomaly of the system control Solutions 1 Contact our...

Страница 216: ...oad capability Output short circuit characteristic Overload capability inverter 100 to 125 for 10 min 125 to 150 for 30 s 150 to 199 for 100 ms Overload capability static bypass 150 continuously 1000...

Страница 217: ...vyatlas de wartsila com Internet http www jovyatlas de 16 Service and Download Following documents are available at our website Battery data sheets Battery operating instructions Material safety data...

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