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INTRODUCTION 

 
 

Congratulations  on  your  purchase  of  a  high  quality  winch.    We  design  and  build 

winches to strict specifications and with proper use and maintenance should bring you 

years of satisfying service.  

 

WARNING

 - 

Read, study and follow all instructions before operating this 

device.    Failure  to  read  these  instructions  may  result  in  personal  injury 

and/or damage to equipment. 

 

Your  winch  can  develop  tremendous  pulling  forces  and  if  used  unsafely  or 

incorrectly could result in damage to property, serious injury or death.  Throughout 

this manual you will find the following symbols for caution, warning and danger.  

Pay attention to these notes proceeded by these symbols as they are written for 

your  safety.  Ultimately,  safe  operation  of  this  device  rests  with  you,  the 

operator/user. 

 

This indicates a potentially hazardous situation, which if not avoided, may 
result in minor or moderate injury.  This notice is also used to alert you against 
unsafe practices. 

 
 

This indicates a potentially hazardous situation, which if not avoided, could 
result in death or serious injury. 
 

 

             

              

               

             

 

Read the owners         Always use a                Keep clear of              Never use winch              Never use  

Manual.                        Hand Saver.                  Winch Wire Rope       to lift or move                   winch to hold 

                                                                            And Hook while          people.                              Load in place. 

                                                                            Operating. 

 
 

 

CAUTION

 

 

WARNING

 

Содержание Trojan 40PUS12

Страница 1: ...PORTABLE ELECTRICAL WINCH Warrior Trojan Portable Utility Winch Assembly Operating Instructions...

Страница 2: ...W YOUR WINCH 2 SAFETY PRECAUTIONS 3 WINCH ASSEMBLY AND MOUNTING 4 WIRING DRAWING 6 WINCH WORKING DEMONSTRATION 7 REPLACING THE WIRE ROPE 8 MAINTENANCE 9 TROUBLE SHOOTING 9 WINCH ASSEMBLY DRAWING 1 0 W...

Страница 3: ...out this manual you will find the following symbols for caution warning and danger Pay attention to these notes proceeded by these symbols as they are written for your safety Ultimately safe operation...

Страница 4: ...hat you understand the basics of its operation and specifications so that when you need to use it you can use it with confidence and safety WARNING Do not substitute any strength grade weaker than ISO...

Страница 5: ...s ALWAYS USE THE HANDSAVER when guiding the wire rope in or out NEVER use the winch for lifting people or animals Your winch is not intended for overhead hoisting operations Maximum working load capa...

Страница 6: ...THE WINCH TO HOLD LOADS IN PLACE Use other means of securing loads such as tie down straps ALWAYS USE ONLY FACTORY APPROVED SWITCHES REMOTE CONTROLS AND ACCESSORIES NEVER MACHINE OR WELD ANY PARTS OF...

Страница 7: ...imum of 1 4 6mm mounting plate thickness should be used Be certain that the structure used for mounting will resist the winching loads When using the four 4 bolt mounting arrangement the winch s wire...

Страница 8: ...wered back onto the drum WARNING WHEN USING THE 2 BOLT MOUNTING OPTION DO NOT USE THE FRONT SHACKLE HOLE TO DOUBLE LINE THE PULL BACK TO THE WINCH BASEPLATE IF DOUBLE LINING WITH THE PULLEY BLOCK ALWA...

Страница 9: ...ng connections WINCH WORKING DEMONSTRATION 1 Disengage the clutch by turning the clutch to the CLUTCH OUT position 2 Using the hand saver tool Grab the cable assembly and pull the cable to the desired...

Страница 10: ...ble connected to the drum Insert the end of the new rope and secure the screw M6x8 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum from...

Страница 11: ...n in short bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check...

Страница 12: ...10 WINCH ASSEMBLY DRAWING...

Страница 13: ...Gasket 20 TB400018 1 Hexagonal Shaft 21 TB400019 1 Gear Ring 22 TB400300 1 Gear Carrier Assembly Output 23 TB400400 1 Gear Carrier Assembly Intermediate 24 TB400500 1 Gear Carrier Assembly Input 25 TB...

Страница 14: ...l dimensions L W H 19 9 12 0 7 6 506mm 304 5mm 192 2mm Net weight Ibs kgs Wire rope Synthetic rope 45 2lbs 20 5kgs 41 9lbs 19kgs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min...

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