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  It is a good idea to use a heavy blanket or winch sail over the wire rope near the 

hook end pulling heavy loads. If a rope failure should occur, the cloth will act as a 
dampener and help prevent the rope from whipping. 

  NEVER OPERATE WINCH WHEN UNDER THE INFLUENCE OF DRUGS, 

ALCOHOL OR MEDICATION. 

  ALWAYS DISCONNECT WINCH POWER LEADS TO BATTERY BEFORE 

WORKING IN OR AROUND THE WINCH DRUM so that the winch cannot be 
turned on accidentally. 

  Winch should be ISOLATED at all times when not in use. 

  When moving a load, slowly take up the rope slack until it becomes taut. Stop, 

recheck all winching connections. Be sure the hook is properly seated. If a nylon 
strap is used, check the attachment to the load. 

  When using your winch to move a load, if a vehicle is to be used as an anchor 

point place the vehicle transmission in neutral, set vehicle handbrake, and chock 
all wheels. 

  NEVER USE THE WINCH TO HOLD LOADS IN PLACE. Use other means of 

securing loads such as tie down straps. 

  ALWAYS USE ONLY FACTORY APPROVED SWITCHES, REMOTE 

CONTROLS AND ACCESSORIES.  

  NEVER MACHINE OR WELD ANY PARTS OF THE WINCH. Such alterations 

may weaken the structural integrity of the winch and will void your warranty. 

  NEVER CONNECT WINCH TO AC supplies as it is dangerous to the winch and 

people. DC winches CANNOT be used on mains voltages. 

  NEVER shock load winch rope otherwise damage will occur internally. 

  ALWAYS USE caution when pulling or lowering a load up or down a ramp or 

incline. Keep people, pets and property clear of the path of the load. 

  NEVER USE handle on outside of box as a winching anchor. 

  NEVER hold onto the box handles when winching. 

 

WINCH ASSEMBLY AND MOUNTING

 

PORTABLE USE 

Utility winch can be used in a portable fashion by using the supplied 
straps and shackles. 
 

Wrap the rear strap around a tree or secure to an anchor point, secure the two loops 
to the two rear shackles on the portable baseplate. ALWAYS be sure that straps do 
not contact sharp edges or hot surfaces. 

Содержание Trojan 40PUS12

Страница 1: ...PORTABLE ELECTRICAL WINCH Warrior Trojan Portable Utility Winch Assembly Operating Instructions...

Страница 2: ...W YOUR WINCH 2 SAFETY PRECAUTIONS 3 WINCH ASSEMBLY AND MOUNTING 4 WIRING DRAWING 6 WINCH WORKING DEMONSTRATION 7 REPLACING THE WIRE ROPE 8 MAINTENANCE 9 TROUBLE SHOOTING 9 WINCH ASSEMBLY DRAWING 1 0 W...

Страница 3: ...out this manual you will find the following symbols for caution warning and danger Pay attention to these notes proceeded by these symbols as they are written for your safety Ultimately safe operation...

Страница 4: ...hat you understand the basics of its operation and specifications so that when you need to use it you can use it with confidence and safety WARNING Do not substitute any strength grade weaker than ISO...

Страница 5: ...s ALWAYS USE THE HANDSAVER when guiding the wire rope in or out NEVER use the winch for lifting people or animals Your winch is not intended for overhead hoisting operations Maximum working load capa...

Страница 6: ...THE WINCH TO HOLD LOADS IN PLACE Use other means of securing loads such as tie down straps ALWAYS USE ONLY FACTORY APPROVED SWITCHES REMOTE CONTROLS AND ACCESSORIES NEVER MACHINE OR WELD ANY PARTS OF...

Страница 7: ...imum of 1 4 6mm mounting plate thickness should be used Be certain that the structure used for mounting will resist the winching loads When using the four 4 bolt mounting arrangement the winch s wire...

Страница 8: ...wered back onto the drum WARNING WHEN USING THE 2 BOLT MOUNTING OPTION DO NOT USE THE FRONT SHACKLE HOLE TO DOUBLE LINE THE PULL BACK TO THE WINCH BASEPLATE IF DOUBLE LINING WITH THE PULLEY BLOCK ALWA...

Страница 9: ...ng connections WINCH WORKING DEMONSTRATION 1 Disengage the clutch by turning the clutch to the CLUTCH OUT position 2 Using the hand saver tool Grab the cable assembly and pull the cable to the desired...

Страница 10: ...ble connected to the drum Insert the end of the new rope and secure the screw M6x8 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum from...

Страница 11: ...n in short bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check...

Страница 12: ...10 WINCH ASSEMBLY DRAWING...

Страница 13: ...Gasket 20 TB400018 1 Hexagonal Shaft 21 TB400019 1 Gear Ring 22 TB400300 1 Gear Carrier Assembly Output 23 TB400400 1 Gear Carrier Assembly Intermediate 24 TB400500 1 Gear Carrier Assembly Input 25 TB...

Страница 14: ...l dimensions L W H 19 9 12 0 7 6 506mm 304 5mm 192 2mm Net weight Ibs kgs Wire rope Synthetic rope 45 2lbs 20 5kgs 41 9lbs 19kgs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min...

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