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Part/Code

SPEC.

Part/Code

SPEC.

MAIN PCB

PCB-TIGPLS-315I

PCB-TIGPLS-400I

DRIVE CARD

PCB-DRV-01U

PCB-DRV-01U

DISPLAY PCB

PCB-DSP-TIGPLS-
01

PCB-DSP-TIGPLS-
01

IGBT

IGBT50R12

NA

IGBT50R12

NA

SNUBBER CARD

PCB-SNB-04

PCB-SNB-04

IGBT WITH SNUBBER CARD

IGBT50R12SNB

50R12SNB ( 50 

Amps 1200V)

IGBT50R12SNB

50R12SNB ( 50 

Amps 1200V)

INPUT BRIDGE MODULE

IBDG003

100 Amps 1200V

IBDG003

100 Amps 1200V

OUTPUT RECTIFIER 
MODULE

FRM001

200 Amps 400V

FRM001

200 Amps 400V

FAN

FAN002

FAN002

DC CAPACITOR

CAP001

20UF 1400V

CAP001

20UF 1400V

AC CAPACITOR

CAP002

4 UF 500 V

CAP003

5UF 500V

MCB

MCB001

40 Amps

MCB002

40 Amps

INPUT SURGE 
SUPPRESSOR

ISS001

ISS001

SNUBBER CAPACITOR

SCAP001

0.47UF 1200V

SCAP001

0.47UF 1200V

CONTROL TRANSFORMER

CTRAX004

CTRAX004

OUTPUT CHOKE

CHK001

CHK001

HF PCB

PCB-HF-01

PCB-HF-01

HF PCB CAPACITOR

PCB22.01

PCB22.01

SOLONAID VALVE

SV001

SV001

INSULATION 
TRANSFORMER

INSTRX001

INSTRX001

MOV

MOV001

MOV001

ISOLATION PCB

PCB-ISO-02

PCB-ISO-02

SNUBBER PCB FOR 
OUTPUT FRM

PCB-SNB-OUT-01

PCB-SNB-OUT-01

ENCODER FOR 
PARAMETER SELECTION 
AND SETTING

ENC01

ENC01

KNOB FOR THE POT (ENC)

KNOB001

KNOB001

OVERCURRENT 
PROTECTION PCB

PCB33

PCB16

MAIN TRANSFORMER

MTRX006-P

MTRX002

FAN CAPACITOR

CAP05

CAP05

OUT PUT CONNECTOR 
MACHINE SIDE

FST-PLG-F-01

FST-PLG-F-01

OUT PUT CONNECTOR 
CABLE SIDE

FST-PLG-M-01

FST-PLG-M-01

2 PIN CONNECTOR MALE

CON2PNM

CON2PNM

2 PIN CONNECTOR FEMALE 
CABLE SIDE

CON-2-CM-F-01

CON-2-CM-F-01

OUTPUT CONNECTOR 
EURO TYPE WITH STRIP

OCN-EURO-S

OCN-EURO-S

CURRENT SENSOR

CS001

CS001

SECONDARY THRUST COIL

S-THCL-315

S-THCL-400

LED RED

LEDR01

LEDR01

WATER FLOW SWITCH

WFS-50W

WFS-50W

LED YELLOW

LEDR01

LEDY01

List for the spares of INTIG-PULSE Series Machines

DESCRIPTION

INTIG-315 PULSE

INTIG-400 PULSE

Содержание INTIG-PULSE series

Страница 1: ...Machines Operating manual WARPP ENGINEERS PVT LTD B 1005 10TH FLOOR WESTERN EDGE II NEAR METRO MALL OFF WESTERN EXPRESS HIGHWAY BORIVALI E MUMBAI 400 063 TEL 91 22 28542272 73 74 32404434 Fax91 22 285...

Страница 2: ...please read the instruction in details prior to operation Complying with procedures defined in this manual is always appreciated INDEX 1 Usage Features 3 2 Safety Precautions 3 3 Installation 5 4 Pri...

Страница 3: ...stortion pretty weld formation High success rate of arc starting due to stronger pulse strike Pulse frequency pulse ratio pulse amplitude can be adjusted freely in wider range Safety precautions Gener...

Страница 4: ...soned and asphyxiated z Especially in the container where oxygen is depleted easily Avoid being harmed by arc flash hot spatter and slag z Arc rays can injure your eyes and make your eyes feel uncomfo...

Страница 5: ...our company and comply with the proper instruction Avoiding being hurt by welders while in transport z When moving the welding machine by fork lift truck or crane nobody can be allowed for standing do...

Страница 6: ...fuse and breaker in the table are for reference only 4 Installation The input power of this series welding machines is three phase AC 350 465 V Operator must use the properly disconnected switchboard...

Страница 7: ...with welder and well connect TIG torch with welder 2 Well connect gas hose and gas source well connect water pipe and water source when using water cooled torch 3 Close air switch of the welder 4 Con...

Страница 8: ...ower source enjoy sound anti fluctuating ability and high quality performance during external context changes As to fluctuation in input power supply and extended welding cables Easy to arc start stab...

Страница 9: ...g for mode selection and parameters preset shows as figure 6 Control panel includes LED alphanumeric display tuning knob diode indicator lamps Fig 6 Control panel 1 3 1 Mode selection and parameters p...

Страница 10: ...hile releasing it When welding finished current slopes down to where stops arc and stands while pushing it again then stops output current while releasing it Glossary 1 Pre gas flow time of gas flow b...

Страница 11: ...Increase by tuning clockwise reduce by tuning counter clockwise Press the knob and tune clockwise or counter clockwise for quick preset Water cooled Air cooled shift Default set up is Water cooled If...

Страница 12: ...ent TIG arc welding up slope normal welding pulse TIG arc welding release torch trigger down slope stop arc post gas flow end welding 2 2 4 step push torch trigger pre gas flow arc start arc starting...

Страница 13: ...1 6 2 4 1 6 2 4 70 90 6 9 1 3 0 1 6 2 4 1 6 2 4 90 120 7 10 1 2 4 0 2 4 1 6 2 4 120 150 10 15 2 3 5 0 2 4 3 2 2 4 3 2 120 180 10 15 2 3 6 0 2 4 3 2 2 4 3 2 150 200 10 15 3 4 8 0 3 2 4 0 3 2 4 0 160 2...

Страница 14: ...a long time in high temperature or in high welding current context the circuit breaker on the rear panel will tripped to power off When this situation occurs please switch off the disconnected switchb...

Страница 15: ...and firmly 4 Check if the cables are connected correctly and firmly 3 2 Regular troubleshooting countermeasure Refer to appendix A 4 Periodical check and maintenance 1 Must removes dust from power res...

Страница 16: ...urrent 10 160A Slope up time 0 1 10s Arc starting current 20 160A Constant current 5 315A 5 400A Arc Force current 10 100A 10 200A Peak current 5 315A 5 400A Pulse percentage 1 100 Pulse frequency 0 2...

Страница 17: ......

Страница 18: ...T module 3 phase rectified module output diode module other components Short circuited Inspection and replacement 3 Welding current is not stable Phase missing Main control board is damaged Inspect po...

Страница 19: ...Front Panel Encoder for Encoder for Parameter S l ti ENC01 Parameter Setting ENC01 Selection ENC01 Output Connector MCB MCB001 Output Connector EURO Type OCN EURO S 2 Pin Connector Male CON2PNM...

Страница 20: ...Rear Panel Rear Panel Fan FAN002...

Страница 21: ...Top View p Drive Card PCB DRV 01U Display PCB PCB DSP TIGPLS 01 Control Main PCB PCB Transformer CTRAX004 TIGPLS 315I...

Страница 22: ...rrent Protection PCB PCB33 AC Capacitor IGBT IGBT50R12 Capacitor CAP002 Input Bridge Module IBDG003 HF PCB PCB HF 01 MOV DC Capacitor F C it HF T f Water Flow Switch WFS 50W MOV MOV001 DC Capacitor CA...

Страница 23: ...l S THCL Insulation Transformer INSTRX001 Main Transformer MTRAX006 P S THCL Snubber PCB for Output FRM PCB SNB Isolation PCB Output Rectifier M d l PCB SNB OUT 01 PCB ISO 02 Output Choke CHK001 Modul...

Страница 24: ...1 HF PCB PCB HF 01 PCB HF 01 HF PCB CAPACITOR PCB22 01 PCB22 01 SOLONAID VALVE SV001 SV001 INSULATION TRANSFORMER INSTRX001 INSTRX001 MOV MOV001 MOV001 ISOLATION PCB PCB ISO 02 PCB ISO 02 SNUBBER PCB...

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