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14

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Repair & Maintenance

 

 

Warning:    Should not open up case freely, the max volt inside machine 
will be 600V. Must take safe precautions to prevent from being electric 
shocked while in maintenance. 
 

1. Apparently misunderstand failures

   

     

Normal phenomenon occurs in welding   

(1) Welder doesn’t work while in pretty low input volt. 
(2) When welder has worked for a long time in high temperature or 
in high welding current context , the thermal-sensitive circuit breaker 
will tripped to stop welder working,    protection lamp will light on 
and LED will show “804” protection code. Welder will automatically 
reinstate after merely running up for several minutes in open load 
(not necessarily shut down welder).         
(3)    When welder has worked for a long time in high temperature or 

in high welding current context, the circuit breaker on the rear panel 
will tripped to power off. When this situation occurs, please switch 
off the disconnected switchboard. Then halt the welder lasting at 
least five minutes to restart. When restarting the welder, please reset 
the circuit breaker firstly, then turn on the disconnect switchboard or 
switch box to power on welder, finally use for welding after running 
up for several minutes in open load. 

2

Attention 

1.

 

The input volt range must be between 340-420V, and no phase 
missing. 

2.

 

Check if the ground leads are connected correctly and firmly. 

3.

 

Must wires welding cable to terminal plug socket firmly, otherwise 
will burn out the terminal which lead to welding process 
instability. 

4.

 

Power off as soon as    finished welding 

5.

 

When use in outdoor, make sure welder be shielded from rains or 
snows, but don’t block air circulation. 
 

Содержание INTIG-PULSE series

Страница 1: ...Machines Operating manual WARPP ENGINEERS PVT LTD B 1005 10TH FLOOR WESTERN EDGE II NEAR METRO MALL OFF WESTERN EXPRESS HIGHWAY BORIVALI E MUMBAI 400 063 TEL 91 22 28542272 73 74 32404434 Fax91 22 285...

Страница 2: ...please read the instruction in details prior to operation Complying with procedures defined in this manual is always appreciated INDEX 1 Usage Features 3 2 Safety Precautions 3 3 Installation 5 4 Pri...

Страница 3: ...stortion pretty weld formation High success rate of arc starting due to stronger pulse strike Pulse frequency pulse ratio pulse amplitude can be adjusted freely in wider range Safety precautions Gener...

Страница 4: ...soned and asphyxiated z Especially in the container where oxygen is depleted easily Avoid being harmed by arc flash hot spatter and slag z Arc rays can injure your eyes and make your eyes feel uncomfo...

Страница 5: ...our company and comply with the proper instruction Avoiding being hurt by welders while in transport z When moving the welding machine by fork lift truck or crane nobody can be allowed for standing do...

Страница 6: ...fuse and breaker in the table are for reference only 4 Installation The input power of this series welding machines is three phase AC 350 465 V Operator must use the properly disconnected switchboard...

Страница 7: ...with welder and well connect TIG torch with welder 2 Well connect gas hose and gas source well connect water pipe and water source when using water cooled torch 3 Close air switch of the welder 4 Con...

Страница 8: ...ower source enjoy sound anti fluctuating ability and high quality performance during external context changes As to fluctuation in input power supply and extended welding cables Easy to arc start stab...

Страница 9: ...g for mode selection and parameters preset shows as figure 6 Control panel includes LED alphanumeric display tuning knob diode indicator lamps Fig 6 Control panel 1 3 1 Mode selection and parameters p...

Страница 10: ...hile releasing it When welding finished current slopes down to where stops arc and stands while pushing it again then stops output current while releasing it Glossary 1 Pre gas flow time of gas flow b...

Страница 11: ...Increase by tuning clockwise reduce by tuning counter clockwise Press the knob and tune clockwise or counter clockwise for quick preset Water cooled Air cooled shift Default set up is Water cooled If...

Страница 12: ...ent TIG arc welding up slope normal welding pulse TIG arc welding release torch trigger down slope stop arc post gas flow end welding 2 2 4 step push torch trigger pre gas flow arc start arc starting...

Страница 13: ...1 6 2 4 1 6 2 4 70 90 6 9 1 3 0 1 6 2 4 1 6 2 4 90 120 7 10 1 2 4 0 2 4 1 6 2 4 120 150 10 15 2 3 5 0 2 4 3 2 2 4 3 2 120 180 10 15 2 3 6 0 2 4 3 2 2 4 3 2 150 200 10 15 3 4 8 0 3 2 4 0 3 2 4 0 160 2...

Страница 14: ...a long time in high temperature or in high welding current context the circuit breaker on the rear panel will tripped to power off When this situation occurs please switch off the disconnected switchb...

Страница 15: ...and firmly 4 Check if the cables are connected correctly and firmly 3 2 Regular troubleshooting countermeasure Refer to appendix A 4 Periodical check and maintenance 1 Must removes dust from power res...

Страница 16: ...urrent 10 160A Slope up time 0 1 10s Arc starting current 20 160A Constant current 5 315A 5 400A Arc Force current 10 100A 10 200A Peak current 5 315A 5 400A Pulse percentage 1 100 Pulse frequency 0 2...

Страница 17: ......

Страница 18: ...T module 3 phase rectified module output diode module other components Short circuited Inspection and replacement 3 Welding current is not stable Phase missing Main control board is damaged Inspect po...

Страница 19: ...Front Panel Encoder for Encoder for Parameter S l ti ENC01 Parameter Setting ENC01 Selection ENC01 Output Connector MCB MCB001 Output Connector EURO Type OCN EURO S 2 Pin Connector Male CON2PNM...

Страница 20: ...Rear Panel Rear Panel Fan FAN002...

Страница 21: ...Top View p Drive Card PCB DRV 01U Display PCB PCB DSP TIGPLS 01 Control Main PCB PCB Transformer CTRAX004 TIGPLS 315I...

Страница 22: ...rrent Protection PCB PCB33 AC Capacitor IGBT IGBT50R12 Capacitor CAP002 Input Bridge Module IBDG003 HF PCB PCB HF 01 MOV DC Capacitor F C it HF T f Water Flow Switch WFS 50W MOV MOV001 DC Capacitor CA...

Страница 23: ...l S THCL Insulation Transformer INSTRX001 Main Transformer MTRAX006 P S THCL Snubber PCB for Output FRM PCB SNB Isolation PCB Output Rectifier M d l PCB SNB OUT 01 PCB ISO 02 Output Choke CHK001 Modul...

Страница 24: ...1 HF PCB PCB HF 01 PCB HF 01 HF PCB CAPACITOR PCB22 01 PCB22 01 SOLONAID VALVE SV001 SV001 INSULATION TRANSFORMER INSTRX001 INSTRX001 MOV MOV001 MOV001 ISOLATION PCB PCB ISO 02 PCB ISO 02 SNUBBER PCB...

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