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12

Section 4

1) Wire Feeder structure:

Wire Feeder structure, as Figure 6:

Figure 6 :-

(1) Pressing Handle
(2) Wire Pressing Roller
(3) Driving Gear
(4) Wire Feed Roller

2) Wire Feeder Roller and Installation

There is a scale for wire feeding pressure on the Pressing Handle, Different materials and
sizes of the wires are corresponding to different pressures value, refer to Table 1 and
Figure 6 and Figure 7 for detail. The data in the table is only for reference, the actual
pressure regulator
norms must be adjusted based on torch model, cable length, type of welding torch,
welding wire type and size.
• Type 1 for hard wire, such as carbon steel wire, stainless steel wire.
• Type 2 for soft wire, such as Aluminum wire and AL alloys wire, copper wire and
cooper Alloy wire.
• Type 3 for flux cored wire.
Regulating the pressure of feeding rollers with the pressure handle, ensure the wire go
through the guiding tube smoothly, and there should be a bit brake force where the wire
come out from the conductive tip to avoid the wire feed rollers skidding.
Note: Too much pressure will cause wire crushed, and the wire coating will be damaged,
and it will cause feed rollers wear out, and increase the wire feeding resistance

Содержание DCWF-V1

Страница 1: ...F V1 Warpp Engineers Pvt Ltd Source of Reliable welding and cutting equipment B 1005 10th Floor Western Edge 2 Near Metro Mall Off western Express Highway Borivali East Pin code 400066 TEL 022 2854227...

Страница 2: ...ain the equipment in peak condition and achieve maximum efficiency with your welding operation Please read these instructions carefully to become aware of every advantage CAUTION Only experienced pers...

Страница 3: ...curs Welding is safe when precautions are taken The safety information given below is only a summary of the more complete safety information that will be found in the Safety Standards listed at the en...

Страница 4: ...and skin noise can damage hearing flying slag or sparks can injure eyes Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and sk...

Страница 5: ...ed for the specific application maintain them and associated parts in good condition 6 Turn face away from valve outlet when opening cylinder valve 7 Keep protective cap in place over valve except whe...

Страница 6: ...the body 4 Keep welding power source and cables as far away as practical 5 Connect work clamp to work piece JOB as close to the weld as possible 6 Welders having pacemakers should consult their physi...

Страница 7: ...6 mm hard and soft wire Order kits separately for desired wire size Maintenance Periodically clean the drive rolls of dirt and chips Occasionally check the wear of liners tips and guides Always replac...

Страница 8: ...old Wire Feeder Section 3 A Digital cold wire feeder Features 1 4 Seven segment display 2 Saves all the set parameter in the internal EEPROM 3 Compact and lightweight design 4 Equipped with plastic sp...

Страница 9: ...g and control interfacing Digital key pad Description S No Digital Key pad Function Key Pressed 1 Increment Switch can be used to increment speed on time and off time INT is Increment switch 2 Decreme...

Страница 10: ...motor will start feeding the filler wire in pulse mode and the pulse mode LED indicator will also turned on 2 In pulse mode the motor indicator will start blinking indicating the status of the motor...

Страница 11: ...urned off all the parameter s which were set will be saved in the internal Microcontroller EEPROM or the memory and will be saved until it has been changed and turned off again 8 The setting of SPEED...

Страница 12: ...justed based on torch model cable length type of welding torch welding wire type and size Type 1 for hard wire such as carbon steel wire stainless steel wire Type 2 for soft wire such as Aluminum wire...

Страница 13: ...the Brake Force Control Screw 1 as shown in Figure 8 The brake force must be appropriate ensure the wire round the wire spool will not become too loose and prevent the wire scattering If the brake for...

Страница 14: ...hange as development is a continuous process Appendix A 1 General The user is responsible for installing and using the arc welding equipment according to the manufacturer s instructions If electromagn...

Страница 15: ...to the public supply system according to the manufacturer s recommendations If interference occurs it may be necessary to take additional precautions such as filtering of the public supply system Cons...

Страница 16: ...piece to earth should be made by a direct connection to the work piece but in some countries where direct connection is not permitted the bonding should be achieved by suitable capacitance selected a...

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