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7

Section 2

System Components

The Warpp Digital cold wire feeder will accurately feed 0.8 mm,1.0 mm, 1.2 mm, 1.6
mm (0.8 to 1.6 mm) hard and soft wires for mechanized TIG or plasma welding. The
system consists of a D.C. motor-driven four feed roll assembly, spool adapter, and a
wire guide positioner. The positioner incorporates X-Y-Z movements of the wire tip.
The basic components of the wire feeder are:
Wire drive unit: consists of motor, drive housing, wire spool assembly, spool holder
to feed wire.
Wire Feed Accessory : feed rolls, inlet guides, outlet guides, and tips for 0.8 mm,1.0
mm, 1.2 mm, 1.6 mm (0.8 to 1.6 mm) hard and soft wire. Order kits separately for
desired wire size.

Maintenance

Periodically clean the drive rolls of dirt and chips. Occasionally check the wear of
liners, tips and guides.
Always replace fuse with one of equal value 5 amp fast blow. If this equipment dos
not operate properly stops work immediately and investigate the cause of the
malfunction.Maintenance work must be performed by an experience person, and
electrical work by a trained electrician. Do not permit untrained person to inspect, or
clean, or repair this equipment. Use only recommended replacement parts.

Warning

Maintenance and electrical work must be
performed by experienced and trained personnel.

Caution

Whenever repairs are required, always turn
all power controls off and disconnect all electrical
cables from power supply.

Содержание DCWF-V1

Страница 1: ...F V1 Warpp Engineers Pvt Ltd Source of Reliable welding and cutting equipment B 1005 10th Floor Western Edge 2 Near Metro Mall Off western Express Highway Borivali East Pin code 400066 TEL 022 2854227...

Страница 2: ...ain the equipment in peak condition and achieve maximum efficiency with your welding operation Please read these instructions carefully to become aware of every advantage CAUTION Only experienced pers...

Страница 3: ...curs Welding is safe when precautions are taken The safety information given below is only a summary of the more complete safety information that will be found in the Safety Standards listed at the en...

Страница 4: ...and skin noise can damage hearing flying slag or sparks can injure eyes Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and sk...

Страница 5: ...ed for the specific application maintain them and associated parts in good condition 6 Turn face away from valve outlet when opening cylinder valve 7 Keep protective cap in place over valve except whe...

Страница 6: ...the body 4 Keep welding power source and cables as far away as practical 5 Connect work clamp to work piece JOB as close to the weld as possible 6 Welders having pacemakers should consult their physi...

Страница 7: ...6 mm hard and soft wire Order kits separately for desired wire size Maintenance Periodically clean the drive rolls of dirt and chips Occasionally check the wear of liners tips and guides Always replac...

Страница 8: ...old Wire Feeder Section 3 A Digital cold wire feeder Features 1 4 Seven segment display 2 Saves all the set parameter in the internal EEPROM 3 Compact and lightweight design 4 Equipped with plastic sp...

Страница 9: ...g and control interfacing Digital key pad Description S No Digital Key pad Function Key Pressed 1 Increment Switch can be used to increment speed on time and off time INT is Increment switch 2 Decreme...

Страница 10: ...motor will start feeding the filler wire in pulse mode and the pulse mode LED indicator will also turned on 2 In pulse mode the motor indicator will start blinking indicating the status of the motor...

Страница 11: ...urned off all the parameter s which were set will be saved in the internal Microcontroller EEPROM or the memory and will be saved until it has been changed and turned off again 8 The setting of SPEED...

Страница 12: ...justed based on torch model cable length type of welding torch welding wire type and size Type 1 for hard wire such as carbon steel wire stainless steel wire Type 2 for soft wire such as Aluminum wire...

Страница 13: ...the Brake Force Control Screw 1 as shown in Figure 8 The brake force must be appropriate ensure the wire round the wire spool will not become too loose and prevent the wire scattering If the brake for...

Страница 14: ...hange as development is a continuous process Appendix A 1 General The user is responsible for installing and using the arc welding equipment according to the manufacturer s instructions If electromagn...

Страница 15: ...to the public supply system according to the manufacturer s recommendations If interference occurs it may be necessary to take additional precautions such as filtering of the public supply system Cons...

Страница 16: ...piece to earth should be made by a direct connection to the work piece but in some countries where direct connection is not permitted the bonding should be achieved by suitable capacitance selected a...

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