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WARN INDUSTRIES

PAGE 7

79404A1

©2007 Warn Industries, Inc.

WARN® and the WARN logo are trademarks of Warn Industries Inc.

VI.  MAINTENANCE/CARE

Inspect all metal parts on the plow, plow mount, and related hardware.  Replace all parts that appears
rusted or deformed prior to use.

Inspect all nuts and bolts on the plow, plow mount, and related hardware prior to each use.  Tighten
all nuts and bolts that appear to be loose.  Stripped, fractured, or bent bolts or nuts need to be
replaced immediately.

Check all cables prior to use.  Replace cables that are worn or frayed.

Check all moving and rotating parts.  Remove debris that may inhibit the part from moving freely.

VII.  TROUBLE SHOOTING

Trouble

Inspection

Diagnosis

Action

A. Check that the

side slots in
skidpan align
with the hole
and nut in the
chassis.

Difficulty
getting bolts to
line up with
holes in
chassis.

1. Make sure the

skidpan slots
aligns with the hole
when the mount is
not compressed
against it.

1.  Adjust and move the

skidpan while compressing
the plow mount against it
until the skidpan slots align
with the hole.

2. Make sure the

skidpan slots align
with the hole when
the U-bolts are put
through the
skidpan.

2. Increase the diameter or slot

the holes drilled through the
skidpan until the skidpan
slots align with the holes.

The electric
actuator cable
will not rotate
within the
termination
bracket.

A. Check the

termination of
the actuator
cable.

1.  Make sure the

cable is in the slot
of the termination
bracket, the
cylindrical pin is
attached to the
cable, and the
termination bracket
is attached such
that it leans toward
the plow blade.

1.  Mount the bracket to the

plow crossmember on the
plow blade side angling
toward the blade.  Slide the
end of the actuator cable
through the termination
bracket slot.  Slide the
cylindrical pin over the end
of the cable and terminate
with a 1/4” nut (D).  The
completed assembly should
look like Figure 12.

A. Check the

alignment of the
plow mount
holes in relation
to the plow
holes.

Difficulty
getting plow
pins through
the plow and
plow mount.

1. Make sure the plow

and vehicle are
both on a flat non-
sloping surface.

1.  Move the plow and vehicle

to a flat non-sloping surface.

2. Make sure the plow

holes align per-
fectly with the plow
mount holes.

2.  Place a smaller diameter rod

(such as a drill bit) through
the holes and align the two.
Once the two are aligned,
hold the plow in place and
put the plow pin through the
two holes.

Содержание 79403

Страница 1: ...ys stay clear of moving parts and joints Always keep others away when operating or adjusting plow Alw Alw Alw Alw Alwa a a a ays ys ys ys ys perform regular inspections and maintenance on the plow mechanism fasteners cable and related hardware Alw Alw Alw Alw Alwa a a a ays ys ys ys ys replace all worn or damaged parts before operating Ne Ne Ne Ne Nev v v v ver er er er er operate this WARN produc...

Страница 2: ... to minor or moderat o minor or moderat o minor or moderat o minor or moderat o minor or moderate injur e injur e injur e injur e injury y y y y Always take time to fully read and understand the installation and Operations Guide included with this product Never operate this product if you are under 16 years of age Never operate this product when under the influence of drugs alcohol or medications ...

Страница 3: ...W MOUNT A2 80532 1 BRKT SUPPORT A3 79225 1 BOLT ON FLANGE LH A4 79226 1 BOLT ON FLANGE RH B1 79413 2 M8 1 25 X 31mm X 44MM U BOLT B2 1324 6 5 16 ID FLAT WASHER B3 78648 4 M8 1 25 X 20MM HEX FLANGE BOLT B4 71588 4 M8 1 25 FLANG LOCKING HEX NUT B5 73784 2 M10 1 25 X 16mm FLANGE BOLT C1 79712 2 3 8 DIA L CLIP RETAINING PIN V PARTS LIST C 1 B2 B4 B3 B1 A2 B5 A1 B3 B4 B4 B2 ...

Страница 4: ...ners that connect the front grab bar to the lower frame connection points 3 Slide plow mounting plate into place from the side opening of ATV Figure 2 The plow mounting plate should sit in front of the frame rails The two lower mounting tabs of the plow mounting plate will align with the M8 fasteners removed in step 2 4 Using the provided M8 1 25 x 20mm bolts B3 replace the bolts removed from the ...

Страница 5: ...t washers B2 and M8 1 25 locking hex nuts B4 do not tighten at this time Attach the rear panel of the support bracket to the frame rails using the M10 1 25 x 16mm hex flange bolts B5 8 If the winch is being utilized with the plow mounting kit the support bracket will not be needed Place the winch and mounting plate into position and attach to the plow mounting plate using 2 M8 1 25 x 25mm hex bolt...

Страница 6: ...ge 2 11 See WARN winch kit installation instructions for wiring and terminal connection to winch 12 Attach the left and right flange brackets A3 A4 to the plow tube assembly using M8 1 25 hex bolts and M8 1 25 locking hex nuts the hardware is supplied with the plow tube kit 13 To attach the plow to the ATV align plow push tubes with plow mount tabs Lift plow push tubes and set the pucks into the c...

Страница 7: ...th the hole when the U bolts are put through the skidpan 2 Increase the diameter or slot the holes drilled through the skidpan until the skidpan slots align with the holes The electric actuator cable will not rotate within the termination bracket A Check the termination of the actuator cable 1 Make sure the cable is in the slot of the termination bracket the cylindrical pin is attached to the cabl...

Страница 8: ...oux et portez des lunettes de sécurité Ne vous penchez jamais au dessus de la batterie en procédant aux connexions Ne faites jamais passer des câbles électriques Sur des bords tranchants Par des pièces mobiles ou à proximité À proximité de pièces pouvant devenir chaudes Isolez et protégez toujours tous les fils et bornes électriques exposés Installez toujours les capuchons de borne de la manière i...

Страница 9: ... fonctionner ce produit Ne faites jamais fonctionner ce produit sous l effet de drogues de l alcool ou de médicaments Veuillez lire attentivement les instructions concernant l installation et l utilisation Veuillez lire attentivement les instructions concernant l installation et l utilisation Avis Équipement endommagé Reportez vous toujours au Guide d installation et de spécification fourni dans l...

Страница 10: ...1 BRIDE BOULONNÉE GAUCHE A4 79226 1 BRIDE BOULONNÉE DROITE B1 79413 2 BOULON EN U M8 1 25 X 31 mm X 44 mm B2 1324 6 RONDELLE PLATE 5 16 po diam int B3 78648 4 BOULON À TÊTE HEXAGONALE À ÉPAULEMENT M8 1 25X20mm B4 71588 4 ÉCROU DE BLOCAGE HEXAGONAL À EMBASE M8 1 25 B5 73784 2 BOULON À ÉPAULEMENT M10 1 25 x 16 mm C1 79712 2 CLIP DE RETENUE DE CHEVILLE EN L 3 8 PO DIAM V LISTE DES PIÈCES C 1 B2 B4 B3...

Страница 11: ... avant aux points de connexion inférieurs 3 Glissez la plaque de montage de la lame en place par l ouverture latérale du VTT figure 2 La plaque de montage de la lame doit reposer devant les rails du cadre Les deux languettes de mon tage inférieures de la plaque de montage de la lame s alignent avec les fixations M8 enlevées à l étape 2 4 À l aide des boulons M8 1 25 x 20 mm B3 fournis remplacez le...

Страница 12: ... de serrer pour le moment Fixez le panneau arrière du support aux rails du cadre à l aide des boulons à tête hexagonale à épaulement M10 1 25 x 16 mm B5 8 Si le treuil est utilisé avec le kit de montage de lame le support ne sera pas nécessaire Mettez en place le treuil et la plaque de montage Fixez le à la plaque de montage de la lame à l aide des 2 boulons hexagonaux M8 1 25 x 25 mm et des ronde...

Страница 13: ...il WARN en ce qui concerne le câblage et la connexion des bornes au treuil 12 Fixez les brides boulonnées gauche et droite A3 A4 au tube de lame à l aide des boulons hexagonaux M8 1 25 et écrous hexagonaux de blocage M8 1 25 Le matériel de fixation est fourni avec le kit de tube de lame 13 Pour fixer la lame au VTT alignez les tubes poussoir de lame avec les languettes du kit de montage de lame So...

Страница 14: ... un écrou de 1 4 po D Une fois terminé l ensemble doit ressembler à la Figure 12 A Vérifiez que les fentes latérales de la plaque de protection sont alignées avec le trou et l écrou du châssis Difficile d aligner les boulons de 6 mm avec les trous du châssis 1 Assurez vous que les fentes de la plaque de protec tion sont alignées avec le trou lorsque le kit de montage n est pas pressé contre elle 1...

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