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©2018 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 3 

102494A0

P A R T S   L I S T

ID

PN

Description

Qty.

A1

Varies

Crawler Bumper

1

A2

87398

Winch Mount Plate

1

A3

102148

RH Foglight Bracket

1

A4

102147

LH Foglight Bracket

1

A5

102487

LH Anti-Nod (JL)

1

A6

102488

RH Anti-Nod (JL)

1

ID

PN

Description

Qty.

B1

102491 Carriage Bolt -  1/2" - 13 x 1.25

8

B2

101259 Pushnut Bolt Retainer - 1/2"

8

B3

9213

Washer - 1/2" Plain Narrow

8

B4

29060 Locking Hex Nut - 1/2" - 13

8

B5

100772 Locking Plastic Plug - 3/8"

4

B6

83125 Flange Hex Nut - M6 x 1.0

4

B7

87166 Flange Nut Elastic Insert - M10 x 1.5

12

B8

93078 Flange Head Bolt - M10 x 1.5 x 25

8

B9

64108 Flange Head Capscrew - M6 x 1.0 x 25

6

B15

81707 Carriage Bolt - M10 x 1.5 x 40

4

B16

101447 Doubler Bracket JL Sport

2

B17

82351 Socket Head Capscrew - M4 x 0.7 x 16

4

B18

93675 Locking Hex Nut - M4 x 0.7 Nylon Insert

4

T O O L S   R E Q U I R E D

- Ratchet, extensions, universal

- Sockets: Standard and Metric

- End Wrenches: Standard and Metric

- Open End Wrenches

Содержание 102145

Страница 1: ...ginstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwornordamagedpartsbeforeoperating NeveroperatethisWARNproductwithdamagedormissingparts Read installation and operating instructions thoroughly Your safety and the safety of others is very impo...

Страница 2: ...ebumper Damagetobumpermayoccur WARNbumpersarenotdesignedtobeusedforflattowing Consultwiththemanufacturerofyourtowbarsystemforthepropervehicletow barbrackets Read installation and operating instructions thoroughly N O T E S The Warn Crawler Bumper will accept a large range of mid frame winches with up to 12 000 lb capacities The Bumper has been designed to accommodate the standard 4 1 2 x 10 feet d...

Страница 3: ...ainer 1 2 8 B3 9213 Washer 1 2 Plain Narrow 8 B4 29060 Locking Hex Nut 1 2 13 8 B5 100772 Locking Plastic Plug 3 8 4 B6 83125 Flange Hex Nut M6 x 1 0 4 B7 87166 Flange Nut Elastic Insert M10 x 1 5 12 B8 93078 Flange Head Bolt M10 x 1 5 x 25 8 B9 64108 Flange Head Capscrew M6 x 1 0 x 25 6 B15 81707 Carriage Bolt M10 x 1 5 x 40 4 B16 101447 Doubler Bracket JL Sport 2 B17 82351 Socket Head Capscrew M...

Страница 4: ...ead screwdriver to pry wire harness clips upward 4 Disconnect fog light harness Christmas tree clips from the factory bumper NOTE You will need to secure wiring up in new bumper with zip ties 5 Install the eight 1 2 carriage bolts B1 into the bumper mounting slot four each side IMPORTANT Be sure that bolts are completely seated in bumper with square edges lined up with slot before securing push nu...

Страница 5: ...kets A3 and A4 NOTE The fog light may need to be trimmed to match the supplied fog light bracket a For LED fog lights Secure light with two M6 flange head bolts B9 and M6 locking flange nuts B6 b For HALOGEN fog lights Secure with two M4 screws B15 and M4 locking nut B16 NOTE Halogen Fog light housing may need to be trimmed to install further forward into bumper light shroud NOTE Your bracket may ...

Страница 6: ... attach the skid plate mounting brackets to the frame NOTE Retain hardware and brackets for anti nod bracket installation FOR PLASTIC BUMPER MODELS 12 Insert one carriage bolt B15 into the upper hole of frame doubler plate B16 13 Place doubler plate onto frame inserting carriage bolt into upper frame hole 14 Insert second carriage bolt through doubler plate and lower frame hole Repeat for both sid...

Страница 7: ...the part from moving freely FOR ALL BUMPER MODELS 15 Loosely secure top portion of anti nod bracket A5 and A6 between bumper and frame using bolts B8 16 Secure lower portion of anti nod bracket Steel Bumper over the factory skid plate mounting bracket and between the bumper and frame Using factory hardware NOTE Be sure to install hardware in the same orientation as removed Plastic Bumper using two...

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