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©2018 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 2 

102494A0

  

 

C A U T I O N

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury

• 

Always

 take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never

 operate this product if you are under 16 years of age.

• 

Never

 operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Torque Specifications ......................................................................page 2
Tools Required ...................................................................................page 3
Parts List...............................................................................................page 3
Installation ......................................................................................page 4-7
Maintenance/Care ............................................................................page 7

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when 

assembling this product unless otherwise specified in the 

instructions.

FASTENER SIZE 

FASTENER TORQUE 

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

lb-ft 

(N.m) 

1/4" 

8

(11)

M4

(2)

3

5/16" 

17

(23)

M5

(4.5)

6

3/8" 

30

(40)

M6

(7.5)

10

7/16”

48

(66)

M8

(18)

25

1/2" 

74

(100)

M10

(37)

50

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

N O T I C E

EQUIPMENT DAMAGE

• 

Never

 tow vehicle by attaching a tow bar to the eyelets on the bumper.  

• 

Never

 attach tow bars directly to the bumper.  Damage to bumper may occur.  WARN bumpers are not designed to be used for flat towing.  Consult with the manufacturer of your tow bar system for the proper vehicle tow 

bar brackets..

Read installation and operating instructions thoroughly.

N O T E S

• 

The Warn Crawler Bumper will accept a large range of mid frame winches with up to 12,000 lb. capacities.  The Bumper has been 

designed to accommodate the standard 4-1/2 x 10” feet down mounting pattern as well as the 4-1/2 x 6” short drum pattern.  The 

Warn PowerPlant, 8274 and 9.5 CTI are NOT compatible with this bumper. 

• 

Full width Crawler Bumpers are compatible with factory fog lamps using provided brackets. Stubby Crawler Bumpers do not reuse 

factory fog lamps. Both Crawler Bumpers provide mounting locations for aftermarket lights on the top of the bumper.

• 

Both Crawler Bumper styles are not compatible with the factory skid plate and will not be reinstalled after installation of the 

Crawler Bumper.

N O T I C E

This product may interfere with driver assist systems such as adaptive cruise control and parking as-

sist systems that have sensors or cameras installed in the bumpers or front grill area.  If your vehicle is 

equipped with any of these systems or features, consult your vehicle owner’s manual before installing this 

product.  These systems may need to be disabled as a result of installing this product.

Содержание 102145

Страница 1: ...ginstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwornordamagedpartsbeforeoperating NeveroperatethisWARNproductwithdamagedormissingparts Read installation and operating instructions thoroughly Your safety and the safety of others is very impo...

Страница 2: ...ebumper Damagetobumpermayoccur WARNbumpersarenotdesignedtobeusedforflattowing Consultwiththemanufacturerofyourtowbarsystemforthepropervehicletow barbrackets Read installation and operating instructions thoroughly N O T E S The Warn Crawler Bumper will accept a large range of mid frame winches with up to 12 000 lb capacities The Bumper has been designed to accommodate the standard 4 1 2 x 10 feet d...

Страница 3: ...ainer 1 2 8 B3 9213 Washer 1 2 Plain Narrow 8 B4 29060 Locking Hex Nut 1 2 13 8 B5 100772 Locking Plastic Plug 3 8 4 B6 83125 Flange Hex Nut M6 x 1 0 4 B7 87166 Flange Nut Elastic Insert M10 x 1 5 12 B8 93078 Flange Head Bolt M10 x 1 5 x 25 8 B9 64108 Flange Head Capscrew M6 x 1 0 x 25 6 B15 81707 Carriage Bolt M10 x 1 5 x 40 4 B16 101447 Doubler Bracket JL Sport 2 B17 82351 Socket Head Capscrew M...

Страница 4: ...ead screwdriver to pry wire harness clips upward 4 Disconnect fog light harness Christmas tree clips from the factory bumper NOTE You will need to secure wiring up in new bumper with zip ties 5 Install the eight 1 2 carriage bolts B1 into the bumper mounting slot four each side IMPORTANT Be sure that bolts are completely seated in bumper with square edges lined up with slot before securing push nu...

Страница 5: ...kets A3 and A4 NOTE The fog light may need to be trimmed to match the supplied fog light bracket a For LED fog lights Secure light with two M6 flange head bolts B9 and M6 locking flange nuts B6 b For HALOGEN fog lights Secure with two M4 screws B15 and M4 locking nut B16 NOTE Halogen Fog light housing may need to be trimmed to install further forward into bumper light shroud NOTE Your bracket may ...

Страница 6: ... attach the skid plate mounting brackets to the frame NOTE Retain hardware and brackets for anti nod bracket installation FOR PLASTIC BUMPER MODELS 12 Insert one carriage bolt B15 into the upper hole of frame doubler plate B16 13 Place doubler plate onto frame inserting carriage bolt into upper frame hole 14 Insert second carriage bolt through doubler plate and lower frame hole Repeat for both sid...

Страница 7: ...the part from moving freely FOR ALL BUMPER MODELS 15 Loosely secure top portion of anti nod bracket A5 and A6 between bumper and frame using bolts B8 16 Secure lower portion of anti nod bracket Steel Bumper over the factory skid plate mounting bracket and between the bumper and frame Using factory hardware NOTE Be sure to install hardware in the same orientation as removed Plastic Bumper using two...

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