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©2018 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 2 

102768A1

  

 

C A U T I O N

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury

• 

Always

 take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never

 operate this product if you are under 16 years of age.

• 

Never

 operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Tools Required .............................................................................................................................page 2

Torque Specifications ................................................................................................................page 2

Parts List.........................................................................................................................................page 3

Installation ................................................................................................................................page 4-6

Maintenance/Care ......................................................................................................................page 6

T O O L S   R E Q U I R E D

-  Standard sockets

-  Metric sockets

-  Socket extension

-  Ratchet

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE 

FASTENER TORQUE 

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

lb-ft 

(N.m) 

1/4" 

8

(11)

M4

(2)

3

5/16" 

17

(23)

M5

(4.5)

6

3/8" 

30

(40)

M6

(7.5)

10

7/16”

48

(66)

M8

(18)

25

1/2" 

74

(100)

M10

(37)

50

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

N O T I C E

EQUIPMENT DAMAGE

• 

Never

 tow vehicle by attaching a tow bar to the eyelets on the bumper.  

• 

Never

 attach tow bars directly to the bumper.  Damage to bumper may occur.  WARN bumpers are not designed to be used for flat towing.  Consult with the manufacturer of your tow bar system for the proper vehicle tow 

bar brackets..

Read installation and operating instructions thoroughly.

Содержание 101510

Страница 1: ...lectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwor...

Страница 2: ...6 Maintenance Care page 6 T O O L S R E Q U I R E D Standard sockets Metric sockets Socket extension Ratchet T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m lb ft N m 1 4 8 11 M4 2 3 5 16 17 23 M5 4 5 6 3 8 30 40 M6 7...

Страница 3: ...n Industries Inc 3 102768A1 P A R T S L I S T ID Part No Description Qty B1 93078 M10 HEX HEAD BOLT 2 B2 87232 LOCKING FLANGE NUT 2 B3 65970 M8 X 1 25 X 25 FLANGE BOLT 4 ID Part No Description Qty A1 102703 WINCH MOUNT BRACKET 1 A2 102699 LOWER SKID PLATE BRACKET 1 B3 ...

Страница 4: ...de NOTE Retain hardware You will reuse bolts for the winch mount installation 2 Remove the two front factory skid plate bolts NOTE Retain hardware The skid plate will now hang down allowing room for the winch mount and lower skid plate bracket install 3 Install winch mount A1 using the factory bumper hardware previously removed in step 1 Do not completely tighten hardware at this time Figure 1 Fig...

Страница 5: ...id plate bracket up to meet the winch mount 8 Insert the front winch bolts B3 through lower skid plate bracket winch mount and into winch 9 Tighten ALL hardware TIP There are bolt access holes through the lower skid plate bracket to reach rear winch mount bolts 10 Lift the plastic skid plate up to meet the bottom of the lower skid plate bracket 11 Attach the plastic skid plate using the factory ha...

Страница 6: ...t appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from moving freely Figure 1...

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