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2. GAS MOTOR SAFETY

BEFORE STARTING ENGINE, READ

AND UNDERSTAND THE OPERATING

AND MAINTENANCE INSTRUCTIONS

THAT CAME WITH YOUR ENGINE.

WARNING: DO NOT

1. DO NOT run engine in an enclosed area. Ex-

haust gases contain carbon monoxide, an odour-

less and deadly poison.

2. DO NOT place hands or feet near moving or

rotating parts.

3. DO NOT store, spill, or use gasoline near an

open flame, or devices such as a stove, furnace,

or water heater which use a pilot light or devices

which can create a spark.

4. DO NOT refuel indoors where area is not well

ventilated. Outdoor refuelling is preferred.

5. DO NOT refuel while engine is running. Allow

engine to cool for 5 minutes before refuelling.

Store fuel in approved safety containers.

6. DO NOT remove fuel tank cap while engine is

running.

7. DO NOT operate engine if gasoline is spilled.

Move machine away from the spill and avoid

creating any ignition until gasoline has evapo-

rated.

8. DO NOT smoke while filling fuel tank.

9. DO NOT choke carburetor to stop engine. When-

ever possible, gradually reduce engine speed

before stopping.

10. DO NOT run engine above rated speeds. This

may result in injury.

11. DO NOT tamper with governor springs, gover-

nor links or other parts which may increase the

governed speed.

12. DO NOT tamper with the engine speed selected

by the original equipment manufacturer.

13. DO NOT check for spark with spark plug or spark

plug wire removed.

14. DO NOT crank engine with spark plug removed.

If engine is flooded, crank until engine starts.

15. DO NOT strike flywheel with a hard object or

metal tool as this may cause flywheel to shatter in

operation. Use proper tools to service engine.

16. DO NOT operate engine without a muffler. Inspect

periodically and replace, if necessary. If engine

is equipped with a muffler deflector, inspect pe

riodically and replace, if necessary with correct

deflector.

17. DO NOT operate engine with an accumulation of

grass, leaves, dirt or other combustible materials

in the muffler area.

18. DO NOT use this engine on any forest covered,

brush covered, or grass covered unimproved land

unless a spark arrester is installed on the muffler.

The arrester must be maintained in effective work-

ing order by the operator. In the state of California

the above is required by law (Section 4442 of the

California Public Resources Code). Other states

may have similar laws. Federal laws apply on

federal land.

19. DO NOT touch hot muffler, cylinder or fins be

cause contact may cause burns.

20. DO NOT run engine with air cleaner or air cleaner

cover removed.

WARNING: DO

1. ALWAYS DO remove the wire from the spark plug

when servicing the engine or equipment to pre-

vent accidental starting. Disconnect the negative

wire from the battery terminal if equipped wit a 12

volt starting system.

2. DO keep cylinder fins and governor parts free of

grass and other debris which can affect engine

speed.

3. DO examine muffler periodically to be sure it is

functioning effectively. A worn or leaking muffler

should be repaired or replaced as necessary.

4. DO use fresh gasoline. Stale fuel can gum car-

buretor and cause leakage.

5. DO check fuel lines and fittings frequently for

cracks or leaks. Replace if necessary.

Содержание HUF12000E

Страница 1: ...ety Operation Maintenance and Trouble Shooting information contained within the Operator s Manual This manual covers the Wallenstein Portable Generator Models HUF12000E and HUF12000EA Use the Table of Contents or Index as a guide to locate required information Keep this manual handy for frequent reference and to pass on to new operators or owners Call your Wallenstein dealer or the Distributer if ...

Страница 2: ...9 9283 or Fax 519 699 4146 DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for func tional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and ...

Страница 3: ...the using and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety practices that should be used while using the Portable Genera tor Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a work ing pa...

Страница 4: ...llowed to work with this equipment Do not allow persons to use or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works Review the safety instructions with all users annually 6 This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible properly trained...

Страница 5: ...n all new personnel and review instruc tions frequently with existing workers Be certain only a properly trained and physically able person will use the machinery A person who has not read and understood all using and safety instructions is not qualified to use the machine An untrained operator exposes himself and bystanders to possible serious in jury or death If the elderly are assisting with th...

Страница 6: ...erly positioned ad justed and in good operating condition 7 Ensure that all safety shielding and safety signs are properly installed and in good condi tion 2 6 MAINTENANCE SAFETY 1 Good maintenance is your responsibility Poor maintenance is an invitation to trouble 2 Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate l...

Страница 7: ...Never allow children or unauthorized people to operate or be around this machine 13 Keep the working area clean and free of de bris to prevent tripping Operate only on level ground 14 Do not cover the generator while in operation Overheating can result in damaged equip ment 15 For storage do not cover the generator until it has cooled down completely 16 The ambient temperature should not exceed 10...

Страница 8: ...gine starts 15 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 16 DONOToperateenginewithoutamuffler Inspect periodically and replace if necessary If engine is equipped with a muffler deflector inspect pe riodically and replace if necessary with correct deflector 17 DO NOT operate engine with an accumulati...

Страница 9: ...yone else to use this generator until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment We feel that an untrained operator is unqualified to use this machine A sign off sheet is provided for your record keeping to show that all personnel who will be working...

Страница 10: ...ors and shields before starting and operating Do not connect the generator to a commercial power line Do not operate with damaged or defective extension cords or power cords Never operate any electrical equipment with damaged or defective cords Do not operate this generator in areas with poor ventila tion The exhaust fumes contain carbon monoxide a poisonous odorless invisible gas Prolonged exposu...

Страница 11: ...available from your authorized dealer The types of safety signs and locations on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY B ...

Страница 12: ...embling the machine When the machine is shipped follow this procedure when preparing for the customer 1 Clear the area of bystanders especially small children before starting 2 Move the machine to the assembly area Be sure there is sufficient clearance to access the machine from all sides 3 Remove the lid and lay to the side 4 Use a hoist or a crane to lift the unit out of its crate Fig 1 TYPICAL ...

Страница 13: ...n b Bring a battery to the machine c Lay out components d Position battery in its tray e Install the anchor posts and top brackets Snug up tightly f Attach cables to battery posts and tighten to their specified torque Fig 3 BATTERY Typical Shipping Lay Out Battery Posts Bracket Cables ...

Страница 14: ...e starting Review safety instructions annually Stop and disable engine remove ignition key and place in your pocket and wait for all mov ing parts to stop before servicing adjusting or repairing To prevent electrical shocks do not operate this generator in the rain or with wet hands It should be grounded in damp or highly conduc tive conditions Close and secure all guards deflectors and shields be...

Страница 15: ...s and operation Fig 4 PRINCIPLE COMPONENTS A Engine B Fuel Tank C Battery D Control Panel E Ignition Key F 120 V Outlets G 240 V Outlets H Circuit Breaker J Voltmeter K Idle Relay L Generator M Hour Meter The unit is designed to provide 120 V or 240 V 60 Hz power as a back up power supply at a remote location Each outlet is designed with a circuit breaker to protect against overload The machine is...

Страница 16: ...e nance Section 5 4 PRE OPERATION CHECKLIST Efficient and safe operation of the Wallenstein Port able Generator requires that each operator reads and understands the using procedures and all related safety precautions outlined in this section A pre operation checklist is provided for the opera tor It is important for both the personal safety and maintaining good mechanical condition that this chec...

Страница 17: ...gine will continue to run START Turn fully clockwise to the last spring loaded detent position to engage the starter solenoid and start the engine Release the key when the engine starts and it will return to the RUN position b Choke This push pull knob controls the position of the choke Pull the knob out to close the choke for starting when the engine is cold Push the knob in to open the choke as ...

Страница 18: ...if it is tripped g 50 Amp 120 Volt Circuit Breaker This two position switch controls the setting of the 50Amp circuit breakers Move the switch up to engage the breaker if it was tripped and down to dis engage h Master Breaker This two position switch controls the master breaker for the generator Move the switch up to engage the breaker before starting or when the breaker trips and down to disengag...

Страница 19: ...Do not operate with damaged or defective extension cords or power cords Never oper ate any electrical equipment with damaged or defective cords Do not operate this generator in areas with poor ventilation The exhaust fumes contain carbon monoxide a poisonous odorless invisible gas Prolonged exposure can lead to unconscious ness and death Do not refuel the engine while it is in opera tion or still ...

Страница 20: ...etting h Turntheapplianceonorplugintheelectrical load 5 Stopping a Turn the appliance off or unplug the electri cal load b Run the engine for approximately three minutes to allow the engine to cool c Turn engine off 6 Emergency Stopping Turn the engine off if an emergency arises Correct the condition before resuming work and re starting the engine 7 Terrain The generator works well in a wide varie...

Страница 21: ...ce exceeds the outlet capacity the cir cuit breaker will be tripped Reduce the current draw and reset the breaker before resuming operation 10 Electrical Component Condition Always use electrical components that are in good condition Do not use electrical cords plugs and connectors that are frayed damaged cracked or not in good condition Electrical components that are not in good condition can lea...

Страница 22: ...e the engine runs at full throttle before it slows to low idle In an application where the electrical load is intermittent skill saws drills other hand tools etc the idle control maintains the engine at full RPM and the generator at full generating capacity to allow work to continue without interruption Turn the rotary switch to set the length of time at high idle that works best for your applica ...

Страница 23: ...Keep the working area neat and clean to pre vent slipping and tripping Prevent accidents at the work site d Always ground the frame to minimize the chance of sparks shocks or shorts This is very important in damp wet or rainy condi tions e Position the generator under cover to protect it from rain or bad weather f Do not operate when the ambient tempera ture exceeds 100 F 39 C to prevent over heat...

Страница 24: ...o the frame for moving with an A frame forklift crane or other lifting system 2 Wheel Kit A wheel kit is available to move the generator Place the frame into the wheel kit and move to the new location 3 Transporting When transporting from location to location follow this procedure a Run the engine use the generator until the fuel tank is empty or nearly empty b Turn the fuel line off 5 7 MOVING Fi...

Страница 25: ...ve off 5 Touchupallpaintnicksandscratchestoprevent rusting 6 Remove ignition key and store in a secure place 7 Remove the battery and store it in a cool dry area on wooden blocks or a wooden pallet Charge it monthly to maintain an adequate charge 8 It is best to store the machine inside If that is not possible cover with a waterproof tarpaulin and tie down securely 9 Store in an area away from hum...

Страница 26: ...ensure unit is in a safe condition When completing a maintenance or service function make sure all safety shields and de vices are installed before placing unit in serv ice 6 SERVICE AND MAINTENANCE 6 1 SERVICE 6 1 1 FLUIDS AND LUBRICANTS 1 Grease Use an SAE multipurpose high temperature grease with extreme pressure EP perform ance Also acceptable is an SAE multipur pose lithium base grease 2 Engi...

Страница 27: ...commended is based on normal oper ating conditions Severe or unusual conditions may require more frequent lubrication or oil changes 8 Hours or Daily 1 Check engine oil level 2 Check fuel level Fig 16 FUEL TANK Typical Fig 15 DIP STICK Typical ...

Страница 28: ...28 40 Hours or Weekly 1 Clean engine air cleaner 100 Hours or Monthly 1 Change engine oil 2 Change engine oil filter Fig 17 AIR CLEANER Typical Fig 18 DRAIN PLUG Fig 19 OIL FILTER ...

Страница 29: ...29 100 Hours or Monthly 3 Replace Fuel Filter 4 Replace engine air cleaner Annually 1 Clean machine Fig 20 INLINE FUEL FILTER Fig 21 AIR CLEANER Typical Fig 22 MACHINE ...

Страница 30: ...his page to continue record ACTION CODE CK CHECK CL CLEAN R REPLACE CH CHANGE HOURS SERVICED BY MAINTENANCE 8 Hours or Daily CK Engine Oil Level CK Fuel Level 40 Hours or Weekly CL Air Cleaner 100 Hours or Monthly CH Engine Oil CH Engine Oil Filter R Fuel Filter R Air Cleaner Annually CL Machine ...

Страница 31: ...EANER 1 Review the Operator s Manual for the engine 2 Place all controls in neutral stop engine and remove ignition key and place in pocket before maintaining 3 Remove the cover over the air cleaner 4 Remove the filter from the engine 5 Use an air house to blow the dust and debris out of the filter 6 Install filter 7 Install and secure the cover Fig 23 AIR CLEANER ...

Страница 32: ...under the drain plug 5 Remove the drain plug and allow the oil to drain for 10 minutes 6 Install and tighten the drain plug 7 Dispose of the used oil in an approved con tainer 8 Remove engine oil filter 9 Apply a light coat of oil to the O ring and in stall the replacement filter Snug up by hand and then tighten 1 2 turn 10 Fill the crankcase with the specified oil 11 Run the engine for 1 2 minute...

Страница 33: ...ea of bystanders especially small children 2 Stop engine remove ignition key and wait for all moving parts to stop before servicing or maintaining the machine 3 Turn fuel valve off between tank and filter 4 Remove filter 5 Install replacement filter 6 Wipe away any spilled fuel 7 Open fuel valve Fig 25 FUEL FILTER DANGER Do not smoke when working on fuel system Keep all sparks flames or hot materi...

Страница 34: ...000 continuous watts of power at any type of remote location It is a simple and reliable system that requires minimal maintenance In the following section we have listed many of the problems causes and solutions to the problems that you may encounter If you encounter a problem that is difficult to solve even after having read through this trouble shooting section please call your local distributor...

Страница 35: ...0 120 240 Fuel Tank Capacity 40 litres 40 litres Run Time 1 2 Load 10 hours 10 hours Full Load 7 hours 7 hours Weight 348 lbs 348 lbs Dimensions 32 L x 22 W x 32 L x 22 W x 29 H 29 H Overload Protection Yes Yes Engine Starting Electric Electric Auto Idle w Idle Delay No Yes Hour Meter Yes Yes GFI Receptacles No Yes Voltage Meter Yes Yes 8 SPECIFICATIONS 8 1 MECHANICAL SPECIFICATIONS SUBJECT TO CHA...

Страница 36: ... 72 110 155 215 390 570 850 9 19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 M30 M36 5 3 6 10 25 50 90 140 225 435 750 1495 2600 4 2 2 4 7 18 37 66 103 166 321 553 1103 1917 1 8 4 5 9 15 35 70 125 200 310 610 1050 2100 3675 1 3 3 3 7 11 26 52 92...

Страница 37: ...igns 5 Safety Training 5 Sign Off Form 9 Storage Safety 7 Safety Sign Locations 10 Service and Maintenance 26 Maintenance 31 Service 26 Specifications 35 Bolt Torque 36 T Trouble Shooting 34 A Assembly 12 I Index 37 Introduction 1 O Operation 14 Controls 17 Field Operation 19 Machine Break In 16 Machine Components 15 Pre Operation Checklist 16 Moving 24 Storage 25 To the New Operator or Owner 14 ...

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