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8. Service and Maintenance

WARNING!

Risk of serious personal injury. Stop engine

before performing ANY service or maintenance

procedure. Reinstall all covers and shields

removed before putting machine back into

service.

W033

Placing the machine in a Safe Condition involves performing
the following:

SAFE CONDITION

Empty the conveyor.

Shut off the engine. Disconnect spark plug leads.
Disconnect negative (-) battery cable from battery.

Lower the conveyor fully until it is resting on the frame
stops.

Follow good shop practices:

•

Have at least two workers present when performing
maintenance on this equipment. Never work alone in case
an emergency should arise.

•

Keep service area clean and dry.

•

Never work under unsupported equipment.

•

Use only genuine OEM replacement parts. The
manufacturer is not responsible for injuries or damage
caused by using non-approved parts or accessories.

•

Make sure all safety shields and devices are re-installed
after a maintenance or service procedure is finished.

•

Do not use gasoline or diesel fuel when cleaning any parts.
Use a regular cleanser.

•

Use proper tools that are in good condition. Make sure the
procedure is understood before performing any service
work.

IMPORTANT! Allow the engine to cool. Engine components
and oil may be hot enough to cause injury.

IMPORTANT! Refer to the engine manufacturer's manual
for engine maintenance and service information.

8.1 Fluids and Lubricants

1. Engine Oil

SAE 10W-30 motor oil is recommended for general use.
Refer to the engine manufacturer's manual for maintenance
and service information

2. Grease

Use an SAE multi-purpose high temperature grease with
extreme pressure (EP) performance. Also acceptable is an
SAE multipurpose lithium-based grease.

3. Engine Fuel

These engines are certified to operate on unleaded gasoline
with a pump octane rating of 86 or higher (a research
octane rating of 91 or higher).

4. Storing Lubricants

Your machine can operate at top efficiency only if clean
lubricants are used. Use clean containers to handle all
lubricants. Store them in an area protected from dust,
moisture, and other contaminants.

Service and Maintenance

CT16B / CT24B

Trailer Firewood Conveyor

Содержание CT16B

Страница 1: ...OPERATOR S MANUAL Trailer Firewood Conveyor CT16B S NCT16B8 Up CT24B S NCT24B12 Up CT16B CT24B Document Number Z97123_En Rev Feb 2022...

Страница 2: ...operation of this Wallenstein product requires that anyone using or maintaining the machine reads and understands the Safety Operation Maintenance information contained within the Operator s Manual Un...

Страница 3: ...Height Adjustment 21 5 Conveyor Setup 22 6 Pre start Checks 23 6 1 Before Starting the Engine 23 6 2 Honda Engine 24 6 3 Vanguard Engine 25 6 4 Reduction Case Oil Level Check 28 7 Operating Instructi...

Страница 4: ...tact Name Model Serial Number Delivery date I have thoroughly instructed the buyer on the equipment care adjustments safe operation applicable warranty policy and have reviewed the manuals Dealer Addr...

Страница 5: ...STANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR SAFTEY REGULATIONS IN EFFECT ON THE DATE OF MANUFACTUR E CE VEHICLE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA...

Страница 6: ...ne model and serial number and other important information VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHICLE TRA REM GAW...

Страница 7: ...tion that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices IMPORTANT To avoid confusing equipment protection with personal safety messages a...

Страница 8: ...l who will be operating or performing maintenance Do not expect a person who does not understand operation and safety instructions to use the machine Untrained operators are not qualified and can crea...

Страница 9: ...ing clothing loose or uncovered long hair jewelry and loose personal articles These can get caught in moving parts Never walk under the conveyor Split wood falling from the conveyor can cause serious...

Страница 10: ...rbon monoxide which is an odorless and deadly gas DO NOT place hands or feet near moving or rotating parts DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before...

Страница 11: ...s the message how to avoid the hazard Hazard How to avoid the hazard Practicing good safety means becoming familiar with safety signs and warnings and being aware of the situations that require alertn...

Страница 12: ...crushed in this area Keep hands clear of all moving parts 4 Warning Risk of serious injury or death if hands or limbs are caught in rotating parts Do not operate machine with out shields in place If...

Страница 13: ...t have safety signs on them new signs must be applied Safety signs must always be replaced if they become damaged are removed or become illegible Safety signs are included in the product decal kit ava...

Страница 14: ...nformation has been reviewed Review this information annually before the season start up Make these periodic reviews of safety and operation a standard practice for all equipment An untrained operator...

Страница 15: ...hine 3 3 Job Site Familiarization It is the responsibility of the operator to be thoroughly familiar with the work site prior to starting Prevent the chance or possibility of problems or accidents by...

Страница 16: ...veyor Chain 3 Chain Cleats 4 Conveyor Trough 5 Idler Pulley 6 Folding Frame Upper 7 Hand Winch 8 Folding Frame Lower 9 Toplink 10 Winch Cable 11 Wheels 12 Crank Jack 13 Honda GX120 or Vanguard 160 10V...

Страница 17: ...r This lever controls the engine speed Move the lever side to side to increase or decrease engine rpm Always operate the engine with the throttle lever in the MAX position 00191 1 Fig 6 Throttle Lever...

Страница 18: ...osition 3 OFF Position Recoil Starter Rope Pull the starter grip out lightly until resistance is felt then pull briskly in the direction of the arrow as shown below Return the starter grip gently 0044...

Страница 19: ...Control The choke control lever has the following functions Choke closed Engine start Choke open Engine warm 01732 Fig 12 Engine choke control Recoil Starter Rope The engine is a rewind start Grip th...

Страница 20: ...ng always keep the indicator in white zone on the decal 00450 Fig 15 Conveyor Angle Indicator 1 2 3 00451 Fig 16 Indicator Zones 1 Safe Working Angle white area 2 Approaching Unsafe Angle yellow area...

Страница 21: ...ip violently causing serious injury or death Replace wire rope if damage is apparent W046 To Raise the Conveyor Angle Turn winch handle clockwise Listen for a loud clicking sound while raising 00271 F...

Страница 22: ...ock IMPORTANT Failure to unlock hitch can cause damage as the conveyor is raised 00452 Fig 20 Hitch Lock Pin 4 Anchor the conveyor under the processor discharge by driving a 1 2 12 mm steel rod not su...

Страница 23: ...and in good repair Do not wear loose fitting clothing or jewelry Tie back loose long hair 6 1 Before Starting the Engine CAUTION Hearing loss hazard Prolonged exposure to loud noise may cause permane...

Страница 24: ...ing with a full tank helps to eliminate or reduce operating interruptions for refueling The fuel tank is located on the engine Avoid running the tank dry 00198 Fig 25 Fuel Filler Cap 6 2 3 Refueling H...

Страница 25: ...aner Cover 3 Wing Nut 4 Paper Filter Element 5 Foam Filter Element 6 Gasket 6 3 Vanguard Engine 6 3 1 Oil Level Check Check engine oil level daily Check with the machine parked on level ground and the...

Страница 26: ...extremely flammable and explosive Fire or explosion can cause severe burns bodily harm or death Keep fuel away from sparks open flame pilot lights heat and any other source of ignition CAUTION Fuel v...

Страница 27: ...2 mm below bottom of filler neck to provide space for any fuel expansion Do not overfill 4 Install fuel fill cap securely and wipe up any spilled fuel 6 3 4 Engine Air Cleaner IMPORTANT Operating the...

Страница 28: ...asher The oil level should be visible at the edge of the bolt hole 2 If the level is below the check hole edge remove the Filler Bolt 2 and washer The reduction case uses the same oil as the engine Ad...

Страница 29: ...uitable protection while operating the machine W016 7 1 Honda Engine Starting Make sure the conveyor is set up to work and otherwise ready to run 1 Slide the fuel valve lever toward the block 2 to tur...

Страница 30: ...putting to work 7 Once the engine is warm increase throttle as required Adjust engine speed to preferred conveyor off load speed 7 2 Vanguard Engine Starting IMPORTANT If the engine does not start af...

Страница 31: ...nveyor frame 00444 Fig 39 E stop button Correct fault situation before restarting engine and resuming work 7 5 Rotate Wheels Move the conveyor sideways when the split wood stack height is up to the co...

Страница 32: ...or instructions on wheel rotation Push the conveyor to the new position Block the wheels Check the position of the hopper end of the conveyor Make sure it is placed so split wood falls properly from t...

Страница 33: ...X CT16B 41 105 4 cm CT24B 23 60 cm NOTE CT model shown in the illustration CT B model set up is the same Tongue Weight Adjusting Adjust tongue weight further for tow vehicle capability or preference u...

Страница 34: ...n 7 Adjust conveyor chain tension See page 37 8 Check condition of hand winch and wire rope Replace wire rope if kinked worn or has broken strands 7 9 Transporting Unload the conveyor and clean off de...

Страница 35: ...Clean off all dirt mud and debris 2 Turn fuel valve OFF on the engine 3 Add fuel stabilizer to the fuel tank 4 Grease conveyor drive bearings one grease gun shot for each bearing See page 37 5 If park...

Страница 36: ...finished Do not use gasoline or diesel fuel when cleaning any parts Use a regular cleanser Use proper tools that are in good condition Make sure the procedure is understood before performing any serv...

Страница 37: ...8 3 Honda Engine 8 3 1 Engine and Reduction Case Oil Change Refer to engine manual for procedure Change oil every six months or 100 hours 8 4 Grease Points Use a hand held grease gun for all greasing...

Страница 38: ...e chain by tightening turning clockwise adjuster nuts 3 equally Refer to table above 4 Tighten the jam nuts 4 5 Tighten the sled bolts 5 8 6 Drive Belt Adjust Replace 8 6 1 Adjust Drive Belt Tension 1...

Страница 39: ...on properly if exposed to oil or grease Apply a drop or two of SAE 30 engine oil to each bushing inside diameter and to the ratchet pawl pivot points Maintain a thin layer of marine grease on the gear...

Страница 40: ...jammed with material Free up the chain Clear jammed material Drive or idler sprocket set screws have come loose allowing sprocket to move from side to side and bind Tighten set screws or repair sprock...

Страница 41: ...pe 662 Pintle Heavy Conveyor Chain Drive Engine Direct drive Bottom sprocket Flight 2 5 cm High Serrated Dimensions1 Raised L x W x H 180 x 70 x 119 457 cm x 178 cm x 302 cm 260 x 74 x 174 660 cm x 18...

Страница 42: ...ades by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12 12 17 5 16 10 13 19 25 27 36 3 8 20...

Страница 43: ...event loose wheels broken studs or separation of wheels from axle Start all lug nuts onto the threads by hand Tighten lug nuts in stages following the pattern shown in the Wheel Lug Nut Torque table W...

Страница 44: ...not cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequen al damage indirect damage or loss of pro ts 4 Damages resul ng from Misuse n...

Страница 45: ...15 E Stop Button 19 Job Site Familiarization 15 Operator Orientation 15 To the New Operator 15 Training 15 Fluids 36 Foreword 2 Delivery Inspection Report 4 Fuel engine Add 27 Fuel Level Checking 24 F...

Страница 46: ...7 Signal Words 7 Safety Alert Symbol 7 Safety Notice Decals 6 Safety Rules 8 Safety Sign Locations 11 Safety Signs Safety Sign Locations 11 Safety signs installing 13 Safety Training 8 Serial number 5...

Страница 47: ......

Страница 48: ...www wallensteinequipment com...

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