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23

Walker Magnetics, Inc., NEO Permanent Lifting Magnets

SPECIFICATION & SPARE PARTS LIST

 

Disassembly or repair of this magnet can result in reduced hold-
ing power and/or cause an unsafe condition. Therefore, anytime 
the magnet is disassembled beyond the parts list shown in this 
manual, the magnet must be re-tested for breakaway force in 
accordance with the test described in ANSI/ASME B30.20.

 

Modifi cation of any operating mechanism or structure of this 
magnet can reduce the magnet’s effectiveness and/or cause 
unsafe conditions.

 

Repair or modifi cation of this magnet should only be done by 
O.S. Walker or a Qualifi ed Person.*

WARNING

* Qualifi ed Person - A person who by extensive knowledge, training and 
experience, has successfully demonstrated the ability to solve or resolve 
problems related to Walker lifting magnets. (Walker replacement parts may 
be installed by a **Designated Person.)
** Designated Person - A person selected or assigned by the employer as be-
ing competent to replace specifi c replacement parts listed in this manual and 
is able to verify the proper functioning of the specifi c replacement parts and 
the entire product after the completion of the installation.

Model No

NEO-125

NEO-250

NEO-500

NEO-1000

NEO-2000

Length

3.63”

5.94”

9.69”

12.44”

18.89”

Width

2.31”

3.94”

4.72”

5.79”

6.50”

Height to Hook

4.31”

6.61”

6.61”

8.50”

9.88”

Net Weight

6.2 lbs.

22 lbs.

42 lbs.

80 lbs.

198 lbs.

Rated Lift Cap.

0 - 275 lbs.

0 - 550 lbs.

0 - 1100 lbs.

0 - 2200 lbs.

0 - 4400 lbs.

ITEM 

NO.

DESCRIPTION OF PARTS

MODEL

NEO-125

NEO-250

NEO-500

NEO-1000

NEO-2000

1

MAGNET, COMPLETE

64-H44.05.125 64-AXM12426 64-AXM12427

64-AXM12463

64-AXM13175

2

PRODUCT SAFETY/OPERATING

INSTRUCTION LABEL

37-DD15557

37-DD15559

37-DD15561

37-DD15563

37-DD15564

3

LIFTING GUIDELINES LABEL

37-DD15558

37-DD15560

37-DD15562

37-DD15564

37-DD15566

4

HANDLE ASSEMBLY

39-DD16214

39-DD14547

39-DD14547

39-DD14548

39-DD15662

5

HANDLE MOUNTING BLOCK KIT

39-DD16215

39-DD14549

39-DD14549

39-DD14560

39-DD15663

REPAIRS

For repair of your lift magnet, contact Walker Magnetics for 
you’re nearest Authorized Service Center TOLL FREE at 
1-800-W-MAGNET. A return material authorization num-
ber will be issued along with the address of the nearest 
Authorized Service Center. Your magnet, after receipt by 
the Service Center will be inspected and a free estimate 
of repair charges will be provided. Authorization for repairs 
from magnet owners must be given to the Walker Magnetics
Service Center before repairs are made. Transportation 
charges, both to and from the factory, are to be paid by the 
magnet owner.

Содержание NEO-125

Страница 1: ...u have read and understand this Operator s Manual DANGER WALKER MAGNETICS NEO HV 250 NEO HV 500 NEO HV 1000 WITH INSPECTION AND MAINTENANCE INSTRUCTIONS OPERATOR S MANUAL AND SAFETY INSTRUCTIONS NEO P...

Страница 2: ...LY 27 WEEKLY 27 ANNUALLY 27 HV SPARE PARTS LIST 28 Thank you for purchasing this Walker Magnetics Product If used and maintained properly it should serve you for many years Thousands of Walker lift ma...

Страница 3: ...sing your lifter If you do not understand everything in this manual contact Walker Magnetics for assistance before using the magnet Call 1 800 W MAGNET Always stay clear of the load Never lift loads o...

Страница 4: ...surface should be such to permit the load to remain level when lifted Red Background White Letters Orange Background Black Letters Yellow Background Black Letters This indicates a situation in which...

Страница 5: ...l actuator must be fully in the on or lift position Repair of this magnet should only be done by Walker Magnetics or a Qualifi ed Person If you have any diffi culty lifting a load DON T LIFT IT Call W...

Страница 6: ...taken to protect these surfaces Follow the Inspection Instructions in this manual Attaching or welding other materials to the lifting surfaces in order to reduce wear should not be done with this mag...

Страница 7: ...edges begin to droop This drooping or sagging of the load can create an air gap between the load and the magnet This is called peel If this occurs the lifting capacity of the magnet is greatly reduce...

Страница 8: ...Magnetics Inc for advice at 1 800 W MAGNET When working in an area using lifting magnets wear safety glasses work gloves steel toed shoes and a safety hat 2 Check the condition of the magnet prior to...

Страница 9: ...gnet so the load remains level 4 To energize magnet grip the handle fi rmly and pull the handle from its locked position Turn the handle to the ON position Then be sure to return the handle to the FUL...

Страница 10: ...agnet length so that the entire lifting surface of the magnet is in contact with the load When the load width is less than the magnet width position the magnet so you get the maximum and equal amounts...

Страница 11: ...eduction Factors for Materials Other than AISI 1020 Steel Materials REDUCTION FACTOR Cast Steel 0 90 3 Silicon Steel 0 80 AISI 1095 Steel 0 70 416 Stainless Steel 0 50 Cast Iron non chilled 0 45 Pure...

Страница 12: ...REGULAR OR ROUGH Similar to a Flat Smooth Cut File 020 Max Air Gap 508mm Maximum Load Pounds Maximum Length Inches Maximum Load Pounds Maximum Length Inches Maximum Load Pounds Maximum Length Inches 1...

Страница 13: ...iameter Inches TYPE OF SURFACE CONDITION CLEAN SMOOTH Similar to a Flat 32 micro inch RMS Ground Surface RUST OR SCALE Similar to a Flat Hot Rolled Steel Surface 010 Max Air Gap 254mm IRREGULAR OR ROU...

Страница 14: ...95kg 30x24 75 x 6m 1 2 12 7mm 275 125kg 48x40 1 2 x 1 0m 220 100kg 48x30 1 2 x 75m 160 73kg 36x30 9 x 75m 3 8 9 5mm 170 77kg 48x32 1 2 x 8m 130 60kg 36x32 9 x 8m 107 49kg 42x24 1 05 x 6m 1 4 6 4mm 90...

Страница 15: ...mm IRREGULAR OR ROUGH Similar to a Flat Smooth Cut File 020 Max Air Gap 508mm Maximum Length Inches Maximum Load Pounds Maximum Length Inches Maximum Load Pounds Maximum Length Inches Maximum Load Pou...

Страница 16: ...R OR ROUGH Similar to a Flat Smooth Cut File 020 Max Air Gap 508mm Maximum Load Pounds Maximum Length Inches Maximum Load Pounds Maximum Length Inches Maximum Load Pounds Maximum Length Inches 2 1 2 a...

Страница 17: ...EGULAR OR ROUGH Similar to a Flat Smooth Cut File 020 Max Air Gap 508mm Maximum Length Inches Maximum Load Pounds Maximum Length Inches Maximum Load Pounds Maximum Length Inches Maximum Load Pounds 10...

Страница 18: ...GULAR OR ROUGH Similar to a Flat Smooth Cut File 020 Max Air Gap 508mm Maximum Load Pounds Maximum Length Inches Maximum Load Pounds Maximum Length Inches Maximum Load Pounds Maximum Length Inches 3 a...

Страница 19: ...ULAR OR ROUGH Similar to a Flat Smooth Cut File 020 Max Air Gap 508mm Maximum Length Inches Maximum Load Pounds Maximum Length Inches Maximum Load Pounds Maximum Length Inches Maximum Load Pounds 11 2...

Страница 20: ...l Surface 010 Max Air Gap 254mm IRREGULAR OR ROUGH Similar to a Flat Smooth Cut File 020 Max Air Gap 508mm Maximum Load Pounds Maximum Length Inches Maximum Load Pounds Maximum Length Inches Maximum L...

Страница 21: ...R OR ROUGH Similar to a Flat Smooth Cut File 020 Max Air Gap 508mm Maximum Length Inches Maximum Load Pounds Maximum Length Inches Maximum Load Pounds Maximum Length Inches Maximum Load Pounds 13 75 3...

Страница 22: ...the operation of the handle The handle shaft should move freely when extended and return promptly upon release If the handle shaft binds and remains extended DO NOT CONTINUE TO USE THE MAGNET This ha...

Страница 23: ...lation Model No NEO 125 NEO 250 NEO 500 NEO 1000 NEO 2000 Length 3 63 5 94 9 69 12 44 18 89 Width 2 31 3 94 4 72 5 79 6 50 Height to Hook 4 31 6 61 6 61 8 50 9 88 Net Weight 6 2 lbs 22 lbs 42 lbs 80 l...

Страница 24: ...HV 250 HV 500 and HV 100 separately and retrofi t them to your NEO 250 500 and 1000 lifting magnet With the HV lifting arm installed the lifting magnet can be used for turning workpieces from the hori...

Страница 25: ...tor s Manual and Safety Instructions DD 14493 and these NEO HV operating and safety instructions 1 ALWAYS STAY CLEAR OF THE LOAD Never get in a position where you could get hit with the load if it sho...

Страница 26: ...e on the arm 3 Make sure the stopper remains pressed against the edge of the load Push the stopper against the edge of the load again if required 4 Switch the magnet ON the lever must lock in place 5...

Страница 27: ...center of gravity See Figure 5 Make sure the locking pin on the slider is engaged in the slot 2 Push the stopper fi rmly against the lower edge of the workpiece 3 Switch the magnet ON the lever must l...

Страница 28: ...QTY PART NO QTY 1 OBLONG LINK 393 26 88 1 393 26 88 1 393 25 95 1 2 SHACKLE 393 20 34 1 393 20 34 1 393 25 92 1 3 PLATE A4 744 05 89 1 A4 744 05 75 1 A4 744 06 02 1 4 SCREW 363 01 56 4 363 01 56 4 363...

Страница 29: ...x 84 Grimsby ON L3M 4G1 Canada 905 643 3338 www walkermagnet com e mail info walkermagnet com ALWAYS STAY CLEAR OF THE LOAD Guide the load by pushing or pulling the edges This keeps your entire body c...

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