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Processes

Multiprocess Welding

OM-244 243B

2009

−

Description

Arc Welding Power Source

XMS 403

(400 Volts) CE

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www.MillerWelds.com

Содержание XMS 403

Страница 1: ...Processes Multiprocess Welding OM 244 243B 2009 10 Description Arc Welding Power Source XMS 403 400 Volts CE R Visit our website at www MillerWelds com...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...14 3 13 Electrical Service Guide 14 3 14 Connecting 3 Phase Input Power 15 SECTION 4 OPERATION 16 4 1 Front Panel Controls 16 4 2 Switching On the Unit and Recalling Factory Parameters 17 4 3 Welding...

Страница 4: ...Directive Standards IEC 60974 1 Arc Welding Equipment Welding Power Sources edition 3 0 2005 07 IEC 60974 2 Arc Welding Equipment Water cooling systems edition 2 0 2007 11 IEC 60974 10 Arc Welding Eq...

Страница 5: ...lds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following e...

Страница 6: ...less they are properly prepared according to AWS F4 1 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to t...

Страница 7: ...panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance and troubleshooting as necessary D Reinstall doors panels cover...

Страница 8: ...ther Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try...

Страница 9: ...rks can cause explosion or fire 3 1 Keep flammables away from welding Do not weld near flammables 3 2 Welding sparks can cause fires Have a fire extinguisher nearby and have a watchperson ready to use...

Страница 10: ...s of parts can cause injury Always wear a face shield when servicing unit 8 Always wear long sleeves and button your collar when servicing unit 9 After taking proper precautions as shown connect power...

Страница 11: ...ean filter and check condition of hoses 6 Read Owner s Manual 7 Use coolant suggested by manufacturer B 050024004 1 Warning Watch Out There are possible hazards as shown by the symbols 2 Falling unit...

Страница 12: ...dispose of used coolant in an environmentally safe way U1 Primary Voltage I1max Rated Maximum Supply Current I1eff Maximum Effective Supply Current Wire Feed Speed U2 Conventional Load Voltage I2 Rat...

Страница 13: ...he EMF exposure values were less than 20 of the permissible values 3 2 Serial Number And Rating Label Location The serial number and rating information for this product is located on the back panel Us...

Страница 14: ...urntable for Wire Feeder on Power Source Optional Turn off welding power source and disconnect in put power before proceed ing Remove wire spool 1 Turntable 2 Screw Remove the 4 screws and the plas ti...

Страница 15: ...le Do not use handle to lift unit 2 Line Disconnect Device Locate unit near correct input power supply Special installation may be required where gasoline or volatile liquids are present see NEC Artic...

Страница 16: ...ick Gas 100 20 4 20 4 20 4 30 3 35 2 50 1 60 1 0 60 1 0 150 30 3 30 3 35 2 50 1 60 1 0 70 2 0 95 3 0 95 3 0 200 30 3 35 2 50 1 60 1 0 70 2 0 95 3 0 120 4 0 120 4 0 250 35 2 50 1 60 1 0 70 2 0 95 3 0 1...

Страница 17: ...plied remote control is required to use the remote receptacle Some signals can be enabled when TIG or Stick welding Contact Factory Authorized Service Agent for confirmation 3 11 Circuit Breakers Circ...

Страница 18: ...those listed in the table voids the warranty on any parts that come in contact with the coolant pump radiator etc 1 2 Ref 956142645 4 5 3 13 Electrical Service Guide Elec Serv 2009 08 Actual input vol...

Страница 19: ...onductors L1 L2 and L3 to disconnect device line terminals 7 Over Current Protection Select type and size of over current protection using Section 3 13 fused dis connect switch shown Close and secure...

Страница 20: ...se lected welding process During welding it shows measured welding current 12 E1 Encoder Control 1 Use control to change values and parame ters that appear on display D1 13 E2 Encoder Control 2 Use co...

Страница 21: ...ing this procedure 1 Power Switch Use power switch to turn unit On When XMS 403 appears on D1 and D2 press P3 and P8 simultaneously When MEMO CLEAR appears on D1 and D2 release P3 and P7 Wait until DO...

Страница 22: ...ting knob P1 scrolls through the following options W UN AUTO Rotate P2 to select water cooling unit mode AUTO Default ON Continuous or OFF Water cooling not required RCTY 1 Selects function mode for r...

Страница 23: ...fer If L2 is flashing this indicates that the welding parameters are outside of the specific setting required for either arc transfer to exist This process is known as Globular Arc transfer This proc...

Страница 24: ...lecting AlMg AlMg5 or AlSi AlSi5 Special permits selection of cored wire or special wire types Abbreviations for the different wire types appear in displays D1 and D2 Wire type selection is retained i...

Страница 25: ...plays set current Press P7 to select the desired trigger mode L14 ON selects 2T trigger mode When trigger is pressed welding starts When trigger is released welding stops L15 ON selects 4T trigger mod...

Страница 26: ...ollows Follow safety precautions according to Section 1 Prepare unit according to Section 3 Use the correct interconnecting cable to connect power source unit to the wire feed er see Wire Feeder manua...

Страница 27: ...speed and arc voltage will appear on D1 and D2 During Setting D1 value is default voltage setting of 18 5 V range is 10 0 V to 50 0 V D2 value is default wire feed speed setting of 5 0 m min range is...

Страница 28: ...wire diameter and gas type selection D2 value is the default current setting range is defined by wire type wire diame ter and gas type selection During Synergic MIG Welding D1 value is Measured Weldi...

Страница 29: ...push button See wire feeder manual for all the remaining Synergic MIG settings Setting Cooler Status see Section 4 3 Setting Synergic Double Pulsed MIG Welding Some metals weld better using the Syner...

Страница 30: ...urrent Use E1 to change D1 to IN A Initial Cur rent D2 value is default setting of 20 A range is 5 A to 400 A Use E2 to change D2 value This parameter allows starting the welding process at a lower in...

Страница 31: ...Positive power connector 2 Connect work clamp cable to the negative connector 3 If a remote control is desired connect it to the Remote Control receptacle 4 Turn unit On Allow time for unit to comple...

Страница 32: ...conditions 3 Months Replace Damaged Or Unreadable Labels Replace Cracked Torch Body Repair Or Replace Cracked Cables Repair Or Replace Cracked Cables And Cords Clean And Tighten Weld Connections 6 Mo...

Страница 33: ...Factory Authorized Service Agent Help 9 Indicates a shorted thermistor RT1 on right side of unit Contact a Factory Authorized Service Agent Help 15 Indicates a malfunctioning cooling unit Unit will s...

Страница 34: ...OM 244 243 Page 30 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For XMS 403...

Страница 35: ...OM 244 243 Page 31 956142623...

Страница 36: ...OM 244 243 Page 32 SECTION 7 PARTS LIST Hardware is common and not available unless listed 956142645A 1 5 12 17 18 16 15 14 13 12 11 10 9 8 7 6 23 5 19 20 21 22 1 2 4 3 Figure 7 1 Unit Outer Assembly...

Страница 37: ...22287 Side Panel R 1 14 V56142305 Nameplate Front Dinse Negativ 1 15 056054074 Wheel Caster Front 2 16 V56142303 Nameplate Front Dinse Positiv 1 17 000207291 Label Primary Power Connections 1 18 V1612...

Страница 38: ...ss listed 956142645A 2 5 18 37 36 33 47 48 45 46 61 52 53 55 54 60 59 57 56 8 7 17 11 19 21 32 35 34 20 32 31 30 29 28 27 26 22 25 24 23 12 13 42 41 40 39 38 43 49 51 44 34 62 49 33 32 63 64 65 66 58...

Страница 39: ...14 Pin 1 28 656026097 Hose 5x8 5x940 Black Gas 1 29 656026099 Hose 6x11x470 Blu Water 1 30 656026102 Hose 6x11x270 Red Water 1 31 000188192 Receptacle Gas 1 32 000208967 Receptacle Dinse 3 33 5560494...

Страница 40: ...ut 1 66 V57014066 Primary Cable 4 Core 6 0 Mq 1 When ordering a component originally displaying a precautionary label the label should also be ordered To maintain the factory original performance of y...

Страница 41: ...Notes 229895 MATERIAL THICKNESS GAUGE...

Страница 42: ...mm 10 mm 5 16 in 3125 in 1 2 in 9 16 in 8 mm 3150 in 14 mm 14 mm 3 8 in 375 in 9 16 in 5 8 in 10 mm 3937 in 17 mm 17 mm 7 16 in 4375 in 5 8 in 3 4 in 12 mm 4724 in 19 mm 19 mm 1 2 in 500 in 3 4 in 13...

Страница 43: ...06 5 6 Months Batteries 6 90 Days Parts MIG Guns Induction Heating Coils and Blankets Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Lim...

Страница 44: ...ountry Zip Postal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding S...

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