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800-WMAGNET

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4.1.4 Workpiece Material

Low carbon steel such as SAE 1020 steel, are nearly as good conductors of magnetic lines of force as pure iron. 

However, many other alloys contain non-magnetic materials which reduce the ability of magnetic lines of force to flow. An 

alloy such as SAE 300 series stainless steel is almost as poor a conductor of magnetic lines of force as air. 
Type 416 stainless steel is considered magnetic, but it contains enough chromium so that a magnet can develop only 

about one half as much magnetic force as it can on an SAE 1020 steel workpiece. Also, because of the carbon content, 

the force developed on typical cast iron is less than one half that developed on SAE 1020 steel. (Chilled cast iron further 

reduces the force to less than one quarter.) 
Additional concerns regarding Magnetic Holding should be forwarded to O. S. Walker, Inc.

4.2 Full Holding

(Green Push-Button)
In the Full holding position, full output voltage is supplied from the control to the chuck as soon as this function is 

selected. The indicator light for the Full holding position is illuminated when this function is selected.

NOTE: Full holding has equivalent holding force to 100% on the Variable holding control knob.

4.3 Variable Holding

(White Push-Button)
When the operator presses the Variable holding button, the output voltage of the control can be adjusted from zero to full with 

the Variable control knob.
A varying amount of Residual hold can be achieved by turning the Variable control knob to zero from its previous holding 

position without pressing the Residual button.

4.4 Residual Holding

The output of the control is reduced to zero when this function is selected. The control turns the chuck fully ON for a short 

period of time, thus leaving a recognizable residual holding power in the chuck; this is called True Residual. During this brief 

pulse, the indicator light, will be ON until another function is selected.

4.5 Release

Selecting the Release function initiates an automatic release cycle. During the release cycle, the output voltage produced 

by the control is reduced from full to zero in a predetermined number of equal pulses (see Figure 4 1). The polarity of these 

pulses alternately reverses from negative to positive as the magnitude of the voltage decreases. The SMART-D can generate 

a maximum of sixteen pulses per release cycle, but is set at the factory for eight.
The Release indicator light will flash ON and OFF to show that release is taking place, and will remain ON when the cycle is 

complete.
The duration of each pulse is automatically controlled. The time between pulses is automatically adjusted by the control for 

the optimum Release cycle time.
The SMART-D has an external and internal adjustment for the number of pulses per Release cycle. This adjustment allows 

the operator to select the number of pulses it takes to get the fastest, most complete release of a part.

Содержание IMI 100D

Страница 1: ...rs 3 2 3 1 6 Transformer Wiring Diagram 3 3 3 1 7 Connecting Optional Features 3 4 3 1 8 Current Sensing 3 4 3 1 9 Part Release 3 4 3 1 10 Lockout 3 4 3 1 11 Energizing the System 3 4 3 2 CONTROL MOUN...

Страница 2: ...LACEMENT PARTS LIST 5 19 6 RETURN AND REPAIR INSTRUCTIONS 6 1 TABLE OF TABLES TABLE 5 1 TERMINAL TB1 5 3 TABLE 5 2 CONNECTOR J4 5 3 TABLE 5 3 CONNECTOR J5 5 3 TABLE 5 4 REMOTE TB TBR LOCATED IN REMOTE...

Страница 3: ...arefully to learn how to operate and maintain your chuck control Failure to do so could result in serious injury or even death to yourself and others This manual should be considered a permanent part...

Страница 4: ...is energized Never operate the control and chuck until it has been verified that a proper electrical ground for the control and Chuck has been established Never operate damaged or malfunctioning cont...

Страница 5: ...a Reduction of Holding Capacity To Avoid any Reduction of Holding Capacity The holding surface of the chuck and the contact area of the workpiece where it will contact the chuck must be clean smooth...

Страница 6: ...romagnetic device MUST be connected to a proper electrical ground According to ANSI NFPA 79 1997 an American National Standard Electrical Standard for Industrial Machinery Section 19 3 Equipment Groun...

Страница 7: ...le be used for the remote unit wiring and that the conduit be run six 6 inches from all other parallel conduit runs The remote unit wiring must include a ground wire that is connected to the chassis o...

Страница 8: ...vement over the full range of table travel 3 1 4 Connecting the AC Input voltage The input transformer can be tapped for nine different input voltages 208 220 230 240 380 416 440 460 and 480 VAC Refer...

Страница 9: ...4 terminals 1 and 2 The second is to sink the positive voltage at J5 terminal 8 This is done using a dry contact connected to terminal 8 lockout and terminal 13 GND on J5 See Figure 5 5 for locations...

Страница 10: ...erefore anything that creates a space or an air gap between the magnet and the workpiece limits the flow of magnetic lines of force and thus reduces the holding capacity of a magnetic chuck Magnetic C...

Страница 11: ...n be adjusted from zero to full with the Variable control knob A varying amount of Residual hold can be achieved by turning the Variable control knob to zero from its previous holding position without...

Страница 12: ...10 11 12 13 14 15 16 Variable Lamp LED X X X X X X X X Residual Lamp LED X X X X X X X X Full Lamp LED X X X X X X X X Release Lamp LED X X X X X X X X X indicates lamp led is on 3 Once the number of...

Страница 13: ...section If AC power is interrupted while the control is running the control returns to the mode of operation selected just prior to loss of power This allows easy resumption of machining after an AC...

Страница 14: ...feature that monitors the current flowing to the chuck and indicates when this current has reached a predetermined value The predetermined value is set by adjusting the variable potentiometer to the...

Страница 15: ...ted and it does not respond to any operating mode Input voltage is too low or wired incorrectly Remote unit is not properly wired a Verify the input voltage to the control unit see Installation sectio...

Страница 16: ...J4 1 2 Lockout Supply Relay Contacts 3 4 5 Part Released Signal Relay Contacts 6 7 8 Current Sense Relay Contacts Table 5 3 Connector J5 1 50K Ohm Variable Potentiometer 2 GND 3 Release Lamp 4 Variabl...

Страница 17: ...to J5 2 TBR 3 to J5 3 TBR 4 to J5 4 TBR 5 to J5 5 TBR 6 to J5 6 TBR 7 14 to J5 7 TBR 8 NC TBR 9 to J5 9 TBR 10 to J5 10 TBR 11 to J5 11 TBR 12 to J5 12 TBR 13 to J5 13 5 5 Interface J4 1 Lockout Sign...

Страница 18: ...800 WMAGNET 18 of 33 5 6 Smart 75 100D Panel Layout Figure 5 1 Smart 75 100D Panel...

Страница 19: ...800 WMAGNET 19 of 33 5 7 Smart 20 30 50D Panel Layout Figure 5 2 Smart 20 30 50D Panel...

Страница 20: ...800 WMAGNET 20 of 33 5 8 Smart 7 10 15D Panel Layout Figure 5 3 Smart 7 10 15D Panel...

Страница 21: ...800 WMAGNET 21 of 33 5 9 Smart 3 5D Panel Layout Figure 5 4 Smart 3 5D Panel...

Страница 22: ...800 WMAGNET 22 of 33 5 10 Main PC Board Figure 5 5 Main PC Board...

Страница 23: ...800 WMAGNET 23 of 33 5 11 Smart 75 100D Wiring Reference documentation included for schematics Figure 5 5 Main PC Board...

Страница 24: ...800 WMAGNET 24 of 33 5 12 Smart 20 30 50D Wiring Reference documentation included for schematics Figure 5 7 Smart 20 30 50D Wiring...

Страница 25: ...800 WMAGNET 25 of 33 5 13 Smart 7 10 15D 115V Wiring Reference documentation included for schematics Figure 5 8 Smart 7 10 15D 115V Wiring...

Страница 26: ...800 WMAGNET 26 of 33 5 14 Smart 7 10 15D 200V Wiring Reference documentation included for schematics Figure 5 9 Smart 7 10 15D 230V Wiring...

Страница 27: ...800 WMAGNET 27 of 33 5 15 Smart 3 5D 115VDC Wiring Reference documentation included for schematics Figure 5 10 Smart 3 5D 115VDC Wiring...

Страница 28: ...800 WMAGNET 28 of 33 5 1 Smart 3 5D 230VDC Wiring Reference documentation included for schematics Figure 5 11 Smart 3 5D 230VDC Wiring...

Страница 29: ...SD5 MSD7 MSD10 MSD15 MSD20 MSD30 MSD50 MSD75 MSD100 WIDTH W 12 20 24 24 HEIGHT H 20 30 30 30 DEPTH D 8 10 12 12 MTG HOLE DIAMETER 44 44 44 44 MTG HOLES HORIZONTAL SPACING V 9 50 14 18 18 MTG HOLES VER...

Страница 30: ...800 WMAGNET 30 of 33 5 3 Remote Enclosure Dimensions Figure 5 12 Remote Enclosure BB 8783...

Страница 31: ...800 WMAGNET 31 of 33 5 4 Remote Wiring Connections Figure 5 13 Remote Wiring Connections...

Страница 32: ...ain PC Board 39 DD14329 39 DD14520 39 DD14520A Remote Control 56 BB8783 Transformer T1 208 480 Volt 12 0094 12 2001 12 0302 12 0504 12 0355 SCR Module N A 23 4048 N A N A N A Relay K1 N A 13 0220 13 0...

Страница 33: ...ed along with any applicable packaging and shipping instructions After receipt of the components to be repaired O S Walker Company will perform an inspection and provide an estimate of the repair cost...

Страница 34: ...1 800 W MAGNET WWW WALKERMAGNET COM 900632 A 07 21...

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