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800-WMAGNET

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4.8 Grounding & Shielding

The optional chuck control outputs for current sense and part released are isolated from the control circuit ground. All other 

chuck control electrical inputs and outputs, if connected to electronic equipment, must be isolated from the control’s internal 

circuit ground, which is connected to the AC safety ground (the green or green/yellow wire in the AC line cord). The base of 

the chuck is to be grounded to this point, as well as, through the ground wire of the DC chuck cable. All electrical chassis 

must be safety grounded.
The chuck control’s DC power output leads 

MUST BE SEPARATELY ROUTED

 from other 115V level power leads in the 

machine. They must not be routed in the same wire bundle with 400V or other high voltage leads. If the control has LOW 

VOLTAGE signal leads wire through the machine, these 

MUST BE SEPARATELY ROUTED

 in their own SHIELDED 

WIREWAY and the shield grounded to the machine chassis. Low voltage signals must not be routed with high voltage or high 
power cables through any part of the machine, or electromagnetic interference may result.

4.8.1 Current Sensing

This control is equipped with a current sensing feature that monitors the current flowing to the chuck and indicates when this 

current has reached a predetermined value. The predetermined value is set by adjusting the variable potentiometer to the 

desired point and then pressing the residual pushbutton while holding down the variable pushbutton. When the preset value 

is reached, the Variable indicator light stays on and the current sense relay closes. If the current flowing to the chuck goes 

below the preset value, the variable light will flash. See section 3.1.8 for more information.

4.8.2 Part Release

When the control enters the Full and Variable modes Part Release relay energizes. When the control comes to the end of a 

release cycle the Part Release relay de-energizes. See section 3.1.9 for more information.

4.8.3 Lockout

A Lockout feature is supplied with this control which prevents anyone from accidentally changing the settings while machining 

is in progress. When the lockout signal is low (0V), the feature is disabled and when the signal is high (+5V), the feature is 
enabled. The feature can be operated in two different manners. See section 3.1.10 for more information.

4.9 Control Output Voltage

The DC voltage for the magnet is connected across terminals 1 and 2 on TB1. This voltage may be measured 

across these terminals and can vary from 0 115VDC and 0-230VDC depending on the model control and its 

settings.

Содержание IMI 100D

Страница 1: ...rs 3 2 3 1 6 Transformer Wiring Diagram 3 3 3 1 7 Connecting Optional Features 3 4 3 1 8 Current Sensing 3 4 3 1 9 Part Release 3 4 3 1 10 Lockout 3 4 3 1 11 Energizing the System 3 4 3 2 CONTROL MOUN...

Страница 2: ...LACEMENT PARTS LIST 5 19 6 RETURN AND REPAIR INSTRUCTIONS 6 1 TABLE OF TABLES TABLE 5 1 TERMINAL TB1 5 3 TABLE 5 2 CONNECTOR J4 5 3 TABLE 5 3 CONNECTOR J5 5 3 TABLE 5 4 REMOTE TB TBR LOCATED IN REMOTE...

Страница 3: ...arefully to learn how to operate and maintain your chuck control Failure to do so could result in serious injury or even death to yourself and others This manual should be considered a permanent part...

Страница 4: ...is energized Never operate the control and chuck until it has been verified that a proper electrical ground for the control and Chuck has been established Never operate damaged or malfunctioning cont...

Страница 5: ...a Reduction of Holding Capacity To Avoid any Reduction of Holding Capacity The holding surface of the chuck and the contact area of the workpiece where it will contact the chuck must be clean smooth...

Страница 6: ...romagnetic device MUST be connected to a proper electrical ground According to ANSI NFPA 79 1997 an American National Standard Electrical Standard for Industrial Machinery Section 19 3 Equipment Groun...

Страница 7: ...le be used for the remote unit wiring and that the conduit be run six 6 inches from all other parallel conduit runs The remote unit wiring must include a ground wire that is connected to the chassis o...

Страница 8: ...vement over the full range of table travel 3 1 4 Connecting the AC Input voltage The input transformer can be tapped for nine different input voltages 208 220 230 240 380 416 440 460 and 480 VAC Refer...

Страница 9: ...4 terminals 1 and 2 The second is to sink the positive voltage at J5 terminal 8 This is done using a dry contact connected to terminal 8 lockout and terminal 13 GND on J5 See Figure 5 5 for locations...

Страница 10: ...erefore anything that creates a space or an air gap between the magnet and the workpiece limits the flow of magnetic lines of force and thus reduces the holding capacity of a magnetic chuck Magnetic C...

Страница 11: ...n be adjusted from zero to full with the Variable control knob A varying amount of Residual hold can be achieved by turning the Variable control knob to zero from its previous holding position without...

Страница 12: ...10 11 12 13 14 15 16 Variable Lamp LED X X X X X X X X Residual Lamp LED X X X X X X X X Full Lamp LED X X X X X X X X Release Lamp LED X X X X X X X X X indicates lamp led is on 3 Once the number of...

Страница 13: ...section If AC power is interrupted while the control is running the control returns to the mode of operation selected just prior to loss of power This allows easy resumption of machining after an AC...

Страница 14: ...feature that monitors the current flowing to the chuck and indicates when this current has reached a predetermined value The predetermined value is set by adjusting the variable potentiometer to the...

Страница 15: ...ted and it does not respond to any operating mode Input voltage is too low or wired incorrectly Remote unit is not properly wired a Verify the input voltage to the control unit see Installation sectio...

Страница 16: ...J4 1 2 Lockout Supply Relay Contacts 3 4 5 Part Released Signal Relay Contacts 6 7 8 Current Sense Relay Contacts Table 5 3 Connector J5 1 50K Ohm Variable Potentiometer 2 GND 3 Release Lamp 4 Variabl...

Страница 17: ...to J5 2 TBR 3 to J5 3 TBR 4 to J5 4 TBR 5 to J5 5 TBR 6 to J5 6 TBR 7 14 to J5 7 TBR 8 NC TBR 9 to J5 9 TBR 10 to J5 10 TBR 11 to J5 11 TBR 12 to J5 12 TBR 13 to J5 13 5 5 Interface J4 1 Lockout Sign...

Страница 18: ...800 WMAGNET 18 of 33 5 6 Smart 75 100D Panel Layout Figure 5 1 Smart 75 100D Panel...

Страница 19: ...800 WMAGNET 19 of 33 5 7 Smart 20 30 50D Panel Layout Figure 5 2 Smart 20 30 50D Panel...

Страница 20: ...800 WMAGNET 20 of 33 5 8 Smart 7 10 15D Panel Layout Figure 5 3 Smart 7 10 15D Panel...

Страница 21: ...800 WMAGNET 21 of 33 5 9 Smart 3 5D Panel Layout Figure 5 4 Smart 3 5D Panel...

Страница 22: ...800 WMAGNET 22 of 33 5 10 Main PC Board Figure 5 5 Main PC Board...

Страница 23: ...800 WMAGNET 23 of 33 5 11 Smart 75 100D Wiring Reference documentation included for schematics Figure 5 5 Main PC Board...

Страница 24: ...800 WMAGNET 24 of 33 5 12 Smart 20 30 50D Wiring Reference documentation included for schematics Figure 5 7 Smart 20 30 50D Wiring...

Страница 25: ...800 WMAGNET 25 of 33 5 13 Smart 7 10 15D 115V Wiring Reference documentation included for schematics Figure 5 8 Smart 7 10 15D 115V Wiring...

Страница 26: ...800 WMAGNET 26 of 33 5 14 Smart 7 10 15D 200V Wiring Reference documentation included for schematics Figure 5 9 Smart 7 10 15D 230V Wiring...

Страница 27: ...800 WMAGNET 27 of 33 5 15 Smart 3 5D 115VDC Wiring Reference documentation included for schematics Figure 5 10 Smart 3 5D 115VDC Wiring...

Страница 28: ...800 WMAGNET 28 of 33 5 1 Smart 3 5D 230VDC Wiring Reference documentation included for schematics Figure 5 11 Smart 3 5D 230VDC Wiring...

Страница 29: ...SD5 MSD7 MSD10 MSD15 MSD20 MSD30 MSD50 MSD75 MSD100 WIDTH W 12 20 24 24 HEIGHT H 20 30 30 30 DEPTH D 8 10 12 12 MTG HOLE DIAMETER 44 44 44 44 MTG HOLES HORIZONTAL SPACING V 9 50 14 18 18 MTG HOLES VER...

Страница 30: ...800 WMAGNET 30 of 33 5 3 Remote Enclosure Dimensions Figure 5 12 Remote Enclosure BB 8783...

Страница 31: ...800 WMAGNET 31 of 33 5 4 Remote Wiring Connections Figure 5 13 Remote Wiring Connections...

Страница 32: ...ain PC Board 39 DD14329 39 DD14520 39 DD14520A Remote Control 56 BB8783 Transformer T1 208 480 Volt 12 0094 12 2001 12 0302 12 0504 12 0355 SCR Module N A 23 4048 N A N A N A Relay K1 N A 13 0220 13 0...

Страница 33: ...ed along with any applicable packaging and shipping instructions After receipt of the components to be repaired O S Walker Company will perform an inspection and provide an estimate of the repair cost...

Страница 34: ...1 800 W MAGNET WWW WALKERMAGNET COM 900632 A 07 21...

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