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TABLE OF CONTENTS
Introduction.......................................................................... 8
Safety .................................................................................... 9
2.1
General Safety.....................................................................10
2.2
Equipment Safety Guidelines ..............................................11
2.3
Storage Safety .....................................................................11
2.4
Safety Training.....................................................................12
2.5
Safety Signs.........................................................................12
2.6
Preparation .......................................................................... 13
2.7
Installation Safety ................................................................13
2.8
....................................................15
2.9
Maintenance Safety .............................................................14
2.10
Electical Safety ....................................................................15
2.11
Lock-Out Tag-Out Safety.....................................................15
2.12
Employee Sign-Off Form .....................................................16
3
Safety Sign Locations .......................................................17
4
Operation ............................................................................21
4.1
To the New Operator or Owner ..........................................21
4.2
Machine Components .........................................................22
4.3
Machine Break-In ................................................................23
4.4
Pre-Operation Checklist .....................................................23
4.5
Controls ...............................................................................24
4.5.1
Standard Controls................................................................24
4.5.2
Smart-Flo Controls...............................................................25
4.6
Operating .............................................................................27
4.7
Storage ................................................................................31
5
Service and Maintenance..................................................32
5.1
Service .................................................................................32
5.1.1
Fluids and Lubricants...........................................................32
5.1.2
Greasing ..............................................................................32
5.1.3
Servicing Intervals ...............................................................33
5.1.4
Service Record ....................................................................36
5.2
Maintenance ........................................................................37
5.2.1
Belt Tension and Alignment.................................................37
5.2.2
Blower Oil and Breather Cleaning .......................................41
5.3.3
Airlock ..................................................................................43
5.2.4
Gear Box..............................................................................45
6
Trouble Shooting ...............................................................47
7
Specifications ....................................................................49
7.1
Mechanical...........................................................................53
7.2
Bolt Torque ..........................................................................54
8
Index ...................................................................................51
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