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750 XTR Series

Planning

System manual | Version: 2.0.0

49

5.6.2 Aids

WAGO supports you with a wide range of useful products and software solutions. The
project planning aids include:
•

e!

COCKPIT

e!

COCKPIT

is an integrated development environment that supports every automation

task, from hardware configuration and programming, to simulation and visualization, to

commissioning – an all-in-one software package.

•

Smart Designer

offers true 3D configuration of WAGO’s electrical interconnection and

automation components, including the WAGO I/O System 750 XTR, circuit boards and

terminal blocks. With this tool you can configure a node of the I/O system and calculate

the approximate power demand, among other things.

• WAGO-I/O-

CHECK

Application for operating and displaying a node from the WAGO I/O

Systems 750/753

and 750 XTR.

Determining Power Loss

Power loss depends on the node structure and the applied field signals. To roughly deter-
mine power loss, use:
• Head station: 3 W
• I/O module: 1 W

System Supply Power Requirement: Example Calculation

The example calculation is based on the following node structure:
• Head station
• 5 × 16-channel digital input module
• 5 × 16-channel digital output module
• 11 × 8-channel analog input module
• 10 × 8-channel analog output module
• 2 × relay module
• I/O module ...

Table 11: Power Requirement: Example Calculation

Head station

1,700 mA

5 × 16-channel digital input module (25 mA)

−

125 mA

5 × 16-channel digital output module (40 mA)

−

200 mA

11 ×8-channel analog input module (69 mA)

−

759 mA

10 × 8-channel analog output module (61 mA)

−

610 mA

Remaining total system supply current

At this point, an additional supply module must be used!

6 mA

Supply module

2,000 mA

2 × relay module (100 mA)

−

200 mA

I/O module ...

−

...

Field Supply Power Requirement: Example Calculation

The field supply layout must be handled in a similar manner as the system supply. In ad-
dition, power requirements for external actuators and sensors must be taken into ac-
count. Additional supply modules may be needed. Detailed product information is avail-
able in the respective

&

Product Manual

.

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Содержание WAGO-I/O-SYSTEM 750 XTR Series

Страница 1: ...System manual Version 2 0 0 WAGO I O System 750 XTR System manual 750 XTR Guidelines and recommendations for increasing operational safety 750 XTR Series...

Страница 2: ...s been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreci ate any information or suggestions for improving the document...

Страница 3: ...Versions 18 3 1 4 2 Marking 19 3 1 4 3 Identification 21 3 1 4 4 Update Matrix 21 3 1 5 System Contacts 22 3 1 5 1 Data Contacts 22 3 1 5 2 Power Jumper Contacts 22 3 1 5 3 DIN Rail Contact Functional...

Страница 4: ...1 Power Supply Example 48 5 6 2 Aids 49 5 6 3 I O Test 50 6 Transport and Storage 51 7 Assembly and Disassembly 52 7 1 Assembly Sequence 52 7 2 Snapping the Head Station onto the DIN Rail 53 7 3 Atta...

Страница 5: ...tem consists of several documents The I O system must only be installed and operated in accordance with the complete operating instructions Knowledge of the complete operating instructions is required...

Страница 6: ...t require flawless continuous operation and in which failure or operation of the product can result in an imminent risk to life limb or health or cause serious damage to property or the environment su...

Страница 7: ...a menu Value Value entries F5 Identification of buttons or keys Cross References Links Cross references links to a topic in a document Cross references links to a separate document Cross references l...

Страница 8: ...nctions that may restrict the product s scope of functions or ergonomics but do not lead to foreseeable risks to persons Action step to reduce risk Note Notes and information Indicates information cla...

Страница 9: ...vice The installer and operator bear sole responsibility to ensure they are complied with in their currently applicable form WAGO GmbH Co KG retains the right to carry out technical changes and improv...

Страница 10: ...em make sure that the maximum total current of the field supply of the node is not exceeded Where needed include an additional supply mod ule When using a power supply module note the permissible volt...

Страница 11: ...a and power supply lines since this may damage the de vices involved Use only direct current DC for insulation testing To avoid destroying the components discharge them completely before applying the...

Страница 12: ...sing that is also resistant to these substances Replace any defective or damaged devices Do not place products on the data or power jumper contacts If product fails communication to downstream product...

Страница 13: ...operator control elements and indicators The number of locking and release elements The respective fieldbus interfaces Further communication interfaces Figure 2 Example I O Module Housings The housing...

Страница 14: ...connection 8 Conductor Termination 59 6 CAGE CLAMP connection for the power supply 7 Memory card slot with protective flap Product Manual 8 Power jumper contact spring 8 System Contacts 22 9 Release...

Страница 15: ...us status Product Manual 5 Access to open the associated CAGE CLAMP connection 8 Conductor Termination 59 6 CAGE CLAMP connection for the power supply 7 Item number 8 Product Identification 18 8 Power...

Страница 16: ...ions 1 Slot for Mini WSB optional 8 Marking Elements 24 and 8 Versions 18 2 Data contacts 8 System Contacts 22 3 Indicators Product Manual 4 Access to open the associated CAGE CLAMP connection 8 Condu...

Страница 17: ...Mini WSB optional 8 Marking Elements 24 and 8 Versions 18 2 Data contacts 8 System Contacts 22 3 Indicators Product Manual 4 Access to open the associated Push in CAGE CLAMP connection 8 Conductor Te...

Страница 18: ...ification of the intrinsically safe components of the series the XTR Ex i modules have a two color dark gray blue design Color Coding for Identifying Functionality To allow you to quickly and easily g...

Страница 19: ...n the topic of Approvals see the respective Product Manual 5 CE mark With the CE mark WAGO declares that the product meets the applicable requirements as set out in Community harmonization legislation...

Страница 20: ...aste Electrical and electronic equipment contain materials and substances that can be harmful to the environ ment and health Electrical and electronic equipment must be disposed of properly after use...

Страница 21: ...roduction year FW Firmware index HW Hardware index FL Firmware loader index 3 1 4 4 Update Matrix In the case of a factory update the updated production data is documented in the update matrix The ini...

Страница 22: ...power supply for the field side is routed through the power jumper contacts This happens automatically when the respective I O module is snapped on The power jumper contact are designed as blade conta...

Страница 23: ...5 3 DIN Rail Contact Functional Ground Functional ground increases immunity to electromagnetic interference Some components of the I O system have a DIN rail contact that diverts electromagnetic inter...

Страница 24: ...king Elements The system components can be provided with marking elements Mini WSB On all components above the indicators On head stations with integrated power supply above the individual connections...

Страница 25: ...can be used in the individual sections Fieldbus This potential group contains the signals of the respective fieldbus interface The volt age and current levels depend on the fieldbus standard used Fun...

Страница 26: ...may destroy the module The supplied 24 VDC powers all system internal components e g the head station elec tronics the fieldbus interface and the I O modules via the local bus 5 V system voltage The...

Страница 27: ...utages In case of power outage the system switches off 1 As a general rule an external buffer of at least 200 F per 1 A of load current should be planned for short voltage dips 2 To allow continued op...

Страница 28: ...s are connected to a power jumper contact in pairs Figure 14 Field Supply Input Example Observe the following requirements for the field supply Always use separate sources for the system and field pow...

Страница 29: ...y that passes through the power jumper contacts A new power feed in which may also include a potential change begins at that point Additional supply modules are needed for Higher power demand Use of d...

Страница 30: ...Voltage sources with safety extra low voltage SELV PELV Overcurrent protection devices Supply modules with integrated fuses External fuse terminal blocks Circuit breakers Suitable isolation devices e...

Страница 31: ...data they provide Information on the process data provided by an I O module is available in the Product Manual of the I O module The properties of the external interface e g of the fieldbus and the p...

Страница 32: ...east the following A head station A power supply An end module Structuring a Node When planning a node please take the following into account Grouping by potential group Use of distance modules to vis...

Страница 33: ...t a possible fire hazard if significant overheating occurs due to excessive current flow in the components Therefore always dimension the overcurrent protection according to the anticipated power cons...

Страница 34: ...r proper operation In addition the I O system does not provide any protective conductor functionality via the field connections If a protective conductor connection is required it must be implemented...

Страница 35: ...the eShop 5 2 5 Mounting Position All specifications and handling steps refer to the nominal mounting position Deviating mounting positions affect for example Air circulation Measuring accuracy Mainta...

Страница 36: ...are approved for the WAGO I O System 750 XTR Nominal mounting position horizontal left Floor mounting position Mounting position vertical top Mounting position vertical bottom Table 7 Permissible Moun...

Страница 37: ...of generating a differential voltage of more than 0 5 V saline solution of 0 3 at 20 C 68 F The DIN rail must provide optimal support for the EMC measures integrated into the system and the shielding...

Страница 38: ...g high currents and other sources of high electromagnetic emission e g fre quency converters or drives in order to minimize interference from the outset Further more the likelihood and severity of int...

Страница 39: ...tor The conductor can be connected to the DIN rail with WAGO shield terminal blocks from Series 279 280 and 281 Proper electrical connection between the DIN rail and the system s ground potential must...

Страница 40: ...interspersed interference at a greater distance from the I O system Insulation Testing Both the system voltage and field voltage side are capacitively coupled to the DIN rail If an I O module is moun...

Страница 41: ...sk of unauthorized access to your system regularly change the pass words used To verify that the measures taken meet your security requirements regularly perform threat analyses To restrict access to...

Страница 42: ...ign use the WAGO Configurator Smart Designer A calculation example is available at 8 Examples and Aids 48 5 4 Field Supply Layout Designing the field supply requires knowledge of the entire field side...

Страница 43: ...624 040 000 or 750 624 040 001 or supply filters item no 750 626 040 000 should be used The following power supply requirements must be observed The 24 V system power supply of the head station must...

Страница 44: ...structure must meet the additional requirements specified below for the power supply as well as the requirements for clearances and creepage distances The operator must obtain a prototype test certifi...

Страница 45: ...supply 2 24 VDC Clearance and Creepage Distance Requirements For all sections of a node that contain I O modules for Ex i use stricter requirements apply with regard to clearances and creepage distan...

Страница 46: ...ding certified operation filter modules item no 750 624 040 001 or supply filters item no 750 626 040 000 must be used Table 10 Filter Modules for 24 V Power Supply Item No Name Description 750 626 04...

Страница 47: ...Power Supply Concept Example 2 No Explanation 1 XTR head station 2 XTR filter module 750 626 040 000 3 XTR filter module 750 626 040 000 or 750 624 040 001 4 XTR Power Supply 24 VDC Diagn for Ex i XT...

Страница 48: ...hort circuits on the actuator side 24V 24V 10 A 10 A L1 L2 L3 N PE 230V 230V 1 3 4 5 2 Supply System Supply Field Supply Field Figure 26 Power Supply Example for XTR Head Stations No Description 1 Pow...

Страница 49: ...deter mine power loss use Head station 3 W I O module 1 W System Supply Power Requirement Example Calculation The example calculation is based on the following node structure Head station 5 16 channe...

Страница 50: ...simply and effectively using an I O test For example WAGO software solutions such as e COCKPIT and WAGO I O CHECK make it possible to Switch inputs and outputs Display digital input states Display an...

Страница 51: ...ng transport and storage Store the products in suitable packaging preferably in the original packaging Only transport the products in suitable containers packaging Make sure the product contacts are n...

Страница 52: ...to the project planning This approach makes errors in the configuration of the node involv ing potential groups connections via the power jumper contacts evident since I O mod ules with power jumper c...

Страница 53: ...rail Figure 27 Locking the Head Station 3 Use an operating tool to turn the DIN rail locking cam s until the nose of the respec tive DIN rail locking cam engages behind the DIN rail This secures the h...

Страница 54: ...dule snaps onto the DIN rail Figure 29 Snapping in the I O Module 3 Check that the I O module is seated securely on the DIN rail and in the assembly Once the I O module has snapped into place the elec...

Страница 55: ...30 Unlocking Head Station 1 Use an operating tool to turn the DIN rail locking cam until the nose of the DIN rail locking cam disengages from the DIN rail 2 Use the release tab to pull the head statio...

Страница 56: ...g it out of the assembly 1 Pull up the orange release tab on the I O module To remove I O modules with two release tabs from a group both tabs must be pulled at the same time Figure 31 Pull the releas...

Страница 57: ...s for example with insu lating gloves To insert or replace the fuse proceed as follows Make sure that the connected circuit is voltage free 1 Loosen the fuse holder by using a flathead screwdriver on...

Страница 58: ...2 0 0 6 Close the fuse holder by pushing it in until it clicks into place 7 Slide the fuse holder back into the module housing When the fuse holder is pushed back the field supply for the subsequent I...

Страница 59: ...ductors an operating tool must be used to open the Push in CAGE CLAMP and CAGE CLAMP Only 1 conductor may be connected to each clamping unit To connect a conductor proceed as follows You need an opera...

Страница 60: ...ipment and enables sus tainable and efficient use of resources Observe the national and local regulations for the disposal of electrical and electronic equipment lithium ion batteries lead acid batter...

Страница 61: ...0 890 040 000 750 8202 040 000 750 8202 040 001 750 8206 040 000 750 8206 040 001 750 8210 040 000 750 8211 040 000 750 8211 040 001 750 8212 040 00x 750 8212 040 010 750 8213 040 010 750 8216 040 000...

Страница 62: ...onditions EN 61850 3 Communication networks and sys tems for power utility automation IEEE 1613 Environmental and Testing Require ments in Power Substations Shipbuilding Systems for maritime shipping...

Страница 63: ...N 61850 3 Communication networks and sys tems in stations General require ments Table 15 Standards and Rated Conditions for Explosion Protection Applications XTR Standard ATEX ATEX per Directive 2014...

Страница 64: ...andards and Rated Conditions for Railway Applications EN 50155 2017 Requirement Class Standard Compliance 4 3 Environmental service conditions 4 3 1 Altitude AX EN 50125 1 4 3 2 Operating temperature...

Страница 65: ...n internal air temperature within the highest minimum value and lowest maximum value of the permissible surrounding air temperature of all components Minimum degree of protection min IP54 acc to EN IE...

Страница 66: ...rdous Locations This equipment is suitable for use in Class I Division 2 Groups A B C and D Or nonhaz ardous locations only This equipment is an OPEN TYPE device meant to be installed in an enclosure...

Страница 67: ...n haz ardous Connection or disconnection in an explosive atmosphere could result in an explo sion For devices containing fuses English French WARNING EXPLOSION HAZARD DO NOT RE MOVE OR REPLACE FUSES U...

Страница 68: ...ayTM is a registered trademark of Google Inc IO Link is a registered trademark of PROFIBUS Nutzerorganisation e V KNX is a registered trademark of the KNX Association cvba Linux is a registered tradem...

Страница 69: ...pply 46 Table 11 Power Requirement Example Calculation 49 Table 12 WEEE Mark 60 Table 13 Climatic and Mechanical Environmental Conditions 62 Table 14 EMC 62 Table 15 Standards and Rated Conditions for...

Страница 70: ...ial Groups 25 Figure 13 Supplying System Power Example 26 Figure 14 Field Supply Input Example 28 Figure 15 Power supply module with fuse holder example 750 610 040 000 34 Figure 16 Installation Clear...

Страница 71: ...750 XTR Series List of Figures System manual Version 2 0 0 71...

Страница 72: ...gs videos and other WAGO media are subject to copyright Distri bution or modification of the contents of these pages and videos is prohibited Furthermore the content may neither be copied nor made ava...

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