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VERSION 01/2020

ORDER NUMBER DOC2340282

IceBreaker 150-300 cm

IDENTIFICATION

3.1

EXPLOSION PROTECTION IDENTIFICATION

As defined in the Directive 2014/34/EU (ATEX), the device is suitable for use in potentially

explosive areas.
Device types:

IceBreaker piston pump

PROTEC 95-150

PROTEC 72-200

PROTEC 60-240

Tiger 72-300

Manufacturer: Wagner International AG

CH-9450 Altstätten, Switzerland

European Communities

Symbol for explosion protection

Device class II

Category 2 (zone 1)

Ex-atmosphere gas

Explosion protection

Ignition protection for non-electrical devices

Explosion group

Maximum surface temperature < 200 °C; 392 °F (without drying protection

active)

Maximum surface temperature < 135 °C; 275 °F (with drying protection

active)

High safety level
There are special instructions to ensure safe operation.

See the following Chapter "Identification X".

3.2

IDENTIFICATION "X"

The maximum surface temperature corresponds to the permissible product temperature.

This and the permissible ambient temperature can be found in Chapter

5.5.3

and

5.5.6

(Technical data regarding the Jaguar, Tiger and PROTEC pumps).

Safe Handling of WAGNER Spray Devices

Mechanical sparks can form if the device comes into contact with metal.
In an explosive atmosphere:

knocking or pushing metal against metal is to be avoided;
Do not drop the device or components.

Maximum surface temperature

The maximum surface temperature of the piston pump can be reached if it runs dry.

Ensure that the piston pump is filled with sufficient working or flushing agent.

Ensure that the separating agent tank is filled with sufficient separating agent.

Ignition temperature of the coating product

Ensure that the ignition temperature of the surrounding gases (pumping product,

cleaning agents) is higher than the maximum permitted surface temperature of the

device.

Ambient temperature

The permissible ambient temperature range is: 5 °C to 50 °C; 41 °F to 122 °F.

Содержание PROTEC 95-150

Страница 1: ...PROTEC 95 150 PROTEC 72 200 PROTEC 60 240 Tiger 72 300 Icebreaker Piston Pumps Protective Coating PC Flow rate 150 cm 3 300 cm 3 Version 01 2020 B_07657...

Страница 2: ......

Страница 3: ...ipment 12 4 1 2 A Safe Work Environment 12 4 1 3 Personnel Qualifications 13 4 2 Safety Instructions for the Personnel 14 4 2 1 Personal Safety Equipment 14 4 2 2 Safe Handling of WAGNER Spray Devices...

Страница 4: ...supply lines 54 6 6 Grounding 55 6 7 Commissioning 57 7 OPERATION 58 7 1 Training the Operating Personnel 58 7 2 Emergency Stop 58 7 3 Tasks 58 7 4 Pressure Relief Work Interruption 59 7 5 Basic Flush...

Страница 5: ...ts For Version without Stroke Sensor 78 14 5 Overview of the Tiger TC Components For Version with Stroke Sensor 79 14 6 Air Motors 81 14 6 1 10 PROTEC Air Motor 81 14 6 2 Air Motor Regulator for PROTE...

Страница 6: ...g categories DANGER Immediate risk of danger Non observance will result in death or serious injury WARNING Potential danger Non observance may result in death or serious injury CAUTION Potentially dan...

Страница 7: ...h cleaning agent Flushing Internal flushing of paint wetted parts with flushing agent Product pressure generator Pump or pressure tank Personnel qualifications Trained person Is instructed in the task...

Страница 8: ...e with their classification in explosion class IIB WAGNER explicitly prohibits any other use The device may only be operated under the following conditions Use the device only to work with the product...

Страница 9: ...ated in Chapter 5 5 Check if the fluids and solvents used are compatible with the pump construction materials as indicated in Chapter 5 5 1 Use suitable device combinations packings valves etc Wear ca...

Страница 10: ...IDENTIFICATION X The maximum surface temperature corresponds to the permissible product temperature This and the permissible ambient temperature can be found in Chapter 5 5 3 and 5 5 6 Technical data...

Страница 11: ...ficient separating agent Periodically check that the pump is working smoothly paying special attention to the presence of air in the pumped fluid Filling and emptying Ignitable gas mixtures can form i...

Страница 12: ...electrical devices 4 1 2 A SAFE WORK ENVIRONMENT Danger due to dangerous fluids or vapors Severe or fatal injuries due to explosion danger or inhalation swallowing or contact with the skin or eyes En...

Страница 13: ...required personnel qualifications 4 2 SAFETY INSTRUCTIONS FOR THE PERSONNEL Always observe the information in this manual particularly the safety instructions and the warning instructions Always foll...

Страница 14: ...Chapters 2 29 and 2 36 For shut down devices the check can be postponed until the next start up In the event of skin injuries caused by lacquer or flushing agents Note the lacquer or flushing agent t...

Страница 15: ...er run over by vehicles e g fork lift trucks or that the hoses are never put under pressure from the outside in any other way Ensure that the hoses are never kinked Observe maximum bending radii Ensur...

Страница 16: ...ct used depending on the flushing agent solvent used an explosive mixture may temporarily exist inside the lines and components of equipment Only electrically conductive tanks may be used for cleaning...

Страница 17: ...sted in Chapter 13 and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Se...

Страница 18: ...rected at the end of each stroke with the help of the reversing valve The working material is sucked up during the upwards stroke and is continuously conveyed towards the product outlet 8 in both stro...

Страница 19: ...he permissible operating pressure the valve which is held with a spring automatically opens and releases the excess pressure 5 4 SCOPE OF DELIVERY Consists of Fluid section Air motor Connection elemen...

Страница 20: ...ufactured in four different materials Product Color Leather dark brown PTFE with graphite black Ultra high molecular weight polyethylene transparent PTFE white Each product has the following propertie...

Страница 21: ...on at 0 6 MPa 6 bar 87 psi per double stroke nl scf 103 1 3 64 Air motor piston diameter mm Inch 250 9 8 Air motor piston stroke mm Inch 150 6 Sound pressure level at maximum permissible air pressure...

Страница 22: ...3 49 3 1253 49 3 1264 49 8 B 308 12 1 C 554 21 8 D 483 19 E 675 26 6 770 30 3 770 30 3 781 30 7 F 246 9 7 G 230 9 1 H 110 4 3 I 20 48 0 8 1 9 J M8 K G1 internal thread L1 M24 1 5 external thread L2 G3...

Страница 23: ...9 46 1264 49 8 1169 46 B 308 12 1 C 554 21 8 D 483 19 E 686 27 781 30 7 686 27 F 246 9 7 G 230 9 1 H 110 4 3 I 20 48 0 8 1 9 J M8 K G1 internal thread L1 M24 1 5 external thread L2 G1 2 M G1 O 135 5 5...

Страница 24: ...oke nl scf 170 6 Air motor piston diameter mm Inch 300 11 8 Air motor piston stroke mm Inch 150 5 9 Sound pressure level at maximum permissible air pressure 82 Sound pressure level at 0 6 MPa 6 bar 87...

Страница 25: ...ONS AND CONNECTIONS FOR TIGER Tiger 72 300 TC mm inch mm inch A 1106 43 5 1196 47 1 B 340 13 4 C 562 22 1 D 518 20 4 E 588 23 1 678 26 7 F 244 9 6 G 230 9 1 H 110 4 3 I 20 48 0 8 1 9 J M8 K G1 1 2 L1...

Страница 26: ...26 VERSION 01 2020 ORDER NUMBER DOC2340282 IceBreaker 150 300 cm3 I J C F T H M D E A G K B B_07664 L2 L1 I J C F T H M D E A G K B L2 L1 R S H Q O P G G 2 I IbxIh Ib Ih...

Страница 27: ...0 80 0 58 0 67 0 81 0 91 0 017 0 43 20 30 40 50 60 70 0 73 0 79 1 06 1 23 0 019 0 48 20 30 40 50 60 70 80 0 93 1 09 1 37 1 47 0 021 0 53 20 40 50 60 80 1 14 1 36 1 69 1 78 0 023 0 58 20 40 50 60 70 80...

Страница 28: ...9 4 8 1 3 2 4 0 6 B_07699 0 300 30 4350 200 20 2900 100 10 1450 0 10 20 30 40 50 60 9000 318 6000 212 3000 106 0 18 4 8 15 4 12 3 2 9 2 4 6 1 6 3 0 8 0 A B C bar MPa psi nl min scfm l min gpm A B C 4...

Страница 29: ...med see Chapter 7 4 a high pressure filter with a return line or a relief combination is mandatory 5 7 1 HIGH PRESSURE FILTER OPTION To ensure problem free operation it is recommended that a WAGNER hi...

Страница 30: ...of the PC air filter set on the heavy duty PC trolley 1 1 Mount the air filter 2 2 Mount the air filter 2 on trolley 1 3 Mount the air connection 3 on the air motor 4 Mount the air hose between 2 and...

Страница 31: ...perature is set using the temperature regulator The coating product temperature can be read off the thermometer on the coating product output Description of heater and thermometer see heater operating...

Страница 32: ...exceeded B_05173 Zuf hrpumpe Hauptpumpe Protection of feed pump If the maximum pressure of the feed pump is lower than the maximum pressure of the main pump this could be exceeded if the main pump mal...

Страница 33: ...must be stored in a dry location free from vibrations and with a minimum of dust The device must be stored in closed rooms The air temperature at the storage location must be between 20 C and 60 C 4 F...

Страница 34: ...d as part of a spraying system for Airless applications The individual componentsareshownintheaccessories orcanbearrangedwithaspraypackconfigurator The nozzles must be selected according to the spray...

Страница 35: ...5 3 PRODUCT SUPPLY LINES DANGER Bursting hose bursting threaded joints Danger to life from injection of product Ensure that the hose material is chemically resistant to the sprayed products Ensure tha...

Страница 36: ...p is only guaranteed with a grounding connection Connect all grounding cables using a short and direct route B_07669 Procedure 1 Screw on grounding cable with eyelet 2 Clamp the grounding cable clip t...

Страница 37: ...g agent in accordance with Chapter 8 2 3 1 Fill the pump with flushing agent The devices are tested during manufacturing with emulsifying oil pure oil or solvent Possible residues must be flushed out...

Страница 38: ...training 7 2 EMERGENCY STOP A Open B_07670 3 2 A A B B B Closed In the case of unforeseen occurrences Close ball valve 2 Open return valve 3 7 3 TASKS Ensure that commissioning is carried out in accor...

Страница 39: ...first carry out the additional steps 4 and 5 then clean the nozzle 4 Close and secure the spray gun 5 Open and close the return valve 3 slowly to completely depressurize the system If the system has...

Страница 40: ...ve 2 10 As soon as there is no pressure remaining in the system close the return valve 3 Flushing via spray gun 11 Point the spray gun without nozzle into the tank 5 and open it 12 Slowly open the bal...

Страница 41: ...Chapter 8 2 4 4 Service spray gun in accordance to its operating manual 5 Clean and check the suction system and the suction filter 6 When using a product filter check filter insert and filter housin...

Страница 42: ...nly WAGNER original spare parts and accessories Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the unit Before all work on the device and in the even...

Страница 43: ...V regulation 100 500 Chapter 2 29 and 2 36 The liquid ejection devices should be checked by an expert e g WAGNER service technician for their safe working conditions as required and at least every 12...

Страница 44: ...must regularly check the complete hoses for wear and tear as well as for damage at intervals that he she has set Records of these checks must be kept The complete hose is to be replaced as soon as on...

Страница 45: ...return valve 3 5 Slowly open the ball valve 2 6 Slowly turn air pressure up on the pressure regulator 1 and only until the pump is running normally approx 0 05 MPa 0 5 bar 7 25 psi 7 Be ready for the...

Страница 46: ...equipped with a rigid suction system it should only be dipped in into the working product up to the middle of the inlet housing at the maximum 4 Close pressure regulator 1 0 MPa 0 bar 0 psi 5 Open ret...

Страница 47: ...ut 3 and lift slightly so that it does not get dirty in the next step 7 Remove the filter housing 2 with the union nut 3 The cone spring 12 remains in the filter housing 2 If the O ring 5 is not damag...

Страница 48: ...e operating manual of spray gun Irregular operation of product pump spray jet collapses pulsation Viscosity is too high Thin spraying product Spraying pressure is too low Increase incoming air pressur...

Страница 49: ...hat are listed in the Spare parts chapter and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure h...

Страница 50: ...s for device spare parts can be found as well as for wearing parts such as seals Defective parts O rings and seal sets must always be replaced Use greases and glues in accordance with Chapter 14 Obser...

Страница 51: ...tightness check on the device the product pressure with the flushing agent is slowly increased in increments until the maximum pressure indicated on the type plate is reached Close pump outlet In each...

Страница 52: ...TG Tiger PE L 1 9992504 Separating agent 250 ml 250 cc 2 236219 Grounding cable 3 m 9 8 ft 8 2339900 HP filter DN12 PN530 SSt with carbon steel ball valve 9 2339850 Y distributor M3 8 NPS complete 15...

Страница 53: ...e cam with a rubber mallet Pos 6 Before assembling the suction bend check if the inlet housing is screwed on firmly Set the desired orientation of the suction bend during assembly Designation Order no...

Страница 54: ...10 wearing parts 13 3 ACCESSORIES FOR TROLLEY AND WALL MOUNT 2 1 B_04271 3 3a 4 Pos 2 When using a wall mount the fluid section must be turned by 180 Designation Order no A Order no see Chapter 14 2...

Страница 55: ...Wearing parts Wearing parts are not included in the warranty terms Included in service set Notice These parts are not covered by warranty terms Not part of standard equipment however available as spe...

Страница 56: ...ation Order no 1 Piston pump 2409470 2409774 2351205 2411834 2 Fluid section 2340007 2343849 2349173 2349173 3 Air motor 2411847 2411848 2351208 2411849 4 Connection set for air motor fluid section 24...

Страница 57: ...2351202 2411835 2 Fluid section 2344764 2340007 2343850 2343849 2349174 2349173 2349173 3 Air motor 2411847 2411847 2411848 2411848 2351208 2351208 2411849 4 Connection set for air motor fluid section...

Страница 58: ...ROKE SENSOR B_07661 3 2 9 1 4 10 Tightening torque pos 2 and 3 Designation Order no 1 Piston pump 2339847 2 Fluid section 2340009 3 Air motor 2329627 4 Connection set for air motor fluid section 23500...

Страница 59: ...35 1 3 70 Nm 52 lbft 2 4 5 5 70 Nm 52 lbft Designation Order no Order no 1 Piston pump 2344802 2344811 2 Air motor 2329627 3 Fluid section 2344800 2344809 4 Connection set for air motor fluid section...

Страница 60: ...3 14 16 17 18 19 15 10 Nm 7 lbft 40 Nm 30 lbft 70 Nm 52 lbft 39 103 102 B_05278 101 103 1 21 22 23 23 24 48 34 35 31 25 26 27 28 30 38 39 40 35 41 42 43 44 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65...

Страница 61: ...70 bar 2 1 9900150 Hexagon screw without shaft 3 1 369324 Shoulder ring 4 1 369325 Lifting eye nut 5 1 9925034 Washer 6 1 2353725 Wagner Protec 10 label 7 1 369311 Hood 9 8 2 9999151 Velcro fastener a...

Страница 62: ...2310252 O ring 36 1 369907 Spool sleeve combination assembly ISO3 37 1 9943131 Spool sleeve assembly ISO3 38 6 9974143 O ring 39 2 369329 Damper ISO3 40 1 369027 Detent element complete ISO 3 41 1 23...

Страница 63: ...7178 O ring 67 8 9920106 Washer 68 8 9907137 Hexagon screws 70 1 2348761 Connection fluid section 80 1 2345964 Flange 10 81 1 2347218 Rod seal 82 2 9998675 Threaded plug G1 8 83 1 2347211 Scraper ring...

Страница 64: ...regulator valve 9 3 1 2346229 Distribution piece 4 1 9998725 Pressure gauge 0 10 bar d50 5 2 9900360 Hexagon socket head cap screw 6 2 9907087 Hexagon socket head cap screw 7 2 9900356 Hexagon socket...

Страница 65: ...2 44 36 38 46 42 85 37 45 112 116 86 71 73 50 78 60 67 77 52 63 116 116 116 114 116 70 72 58 87 57 61 54 56 62 55 66 76 42 66 65 74 53 69 83 74 81 51 68 75 a 48 49 47 4 79 108 115 116 116 1 109 111 11...

Страница 66: ...0307 Gauging pin 18 2 370309 Valve cover 19 2 370310 Spiral spring 20 2 370311 Screw plug 21 2 370312 Valve body 22 2 9922724 Lock washer 23 2 9974102 O ring 24 1 370316 Flange 12 25 1 9962026 Permagl...

Страница 67: ...p screw 71 3 9900314 Socket cap screw 72 4 9920102 Washer 73 3 9925029 Washer 74 5 9971004 O ring 75 1 9971129 O ring 76 1 9971372 O ring 77 2 9974132 O ring 78 1 9992757 Threaded elbow fitting 8 1 8...

Страница 68: ...gulator valve 12 3 1 2310588 Distribution piece LR D Maxi 12 4 1 9998725 Pressure gauge 0 10 bar d50 5 4 9900360 Hexagon socket head cap screw 6 2 9907087 Hexagon socket head cap screw 7 1 9974166 O r...

Страница 69: ...ROTEC 60 240 Tiger 72 300 Designation Order no 1 1 2411904 2351190 2351190 2350037 Connection set LM FS 2 2 368532 Coupling cover stroke 150 3 1 2409249 2337929 2337929 370529 Coupling 4 1 370530 Spri...

Страница 70: ...1 393414 Front sheet metal 3 1 393413 Cover plate 4 1 2409249 2343852 2337929 Coupling 5 1 370530 Spring 6 3 9920107 Washer A12 DIN 125 1 7 3 9900157 Hexagon screws 8 1 9974116 O ring 9 1 368531 Separ...

Страница 71: ...6 4 9900105 Hexagon screw without shaft 7 4 9920103 Washer A6 4 DIN 125 8 1 393406 Front sheet metal 9 3 393400 Threaded bolt M16x253 10 4 393401 Adjusting collar D25 11 4 9907230 Threaded pin with he...

Страница 72: ...3 13 46 25 7 42 27 9 4 50 51 8 A B_07702 160 Nm 118 lbft 1 100 Nm 74 lbft 61 29 21 20 23 22 27 28 46 44 Regarding position 4 Tighten by hand on block If necessary hit the cam with a rubber mallet and...

Страница 73: ...lar PE small 103 1 368991 Packing PE TG complete large 1 368993 Packing PE L complete large 104 1 368992 Packing PE T complete large 22 2 368522 Sealing collar TG large 2 368922 Sealing collar L large...

Страница 74: ...ding position 4 Tighten by hand on block If necessary hit the cam with a rubber mallet and use a spanner to hold position 3 Pos K Stk 200 cm3 240 cm3 Designation PE TG PE L PE T PE TG PE L PE T Order...

Страница 75: ...all 2 2343776 2348802 Sealing collar T small 21 3 2336674 2346791 Sealing collar PE small 103 1 2341474 2353075 Packing PE TG complete large 1 2342074 2353076 Packing PE L complete large 104 1 2345986...

Страница 76: ...E TG PE L PE T PE TG PE L PE T Order no Order no Order no Order no Order no Order no Service sets 1 2341476 2352899 Service set PE TG 1 2342072 2353053 Service set PE L 1 2345981 2353055 PE T service...

Страница 77: ...1 lbft 250 260 Nm 184 191 lbft 60 60 60 25 26 40 3 4 5 4 5 4 6 7 21 24 9 8 12 28 27 29 103 100 20 19 23 18 17 15 16 15 16 15 14 22 10 10 13 11 34 31 32 30 33 B_05284 1 61 140 Nm 103 lbft 35 Regarding...

Страница 78: ...Spiral wave spring crest to crest 35 8 52 19 1 369510 Valve seat outlet 300 20 1 9971470 O ring 21 1 370505 Piston 300 22 1 370506 Valve screw 300 23 1 370514 Shoulder ring 300 24 1 9941505 Ball 25 1...

Страница 79: ...IceBreaker 150 300 cm3 14 8 HIGH PRESSURE FILTER 90 Nm 66 lbft 140 Nm 103 lbft 12 21 11 10 1 4 7 33 2 3 5 B_04278 23 36 35 36 34 34 20 34 Identification of the filter Tighten pos 3 by hand 530 bar 76...

Страница 80: ...11 1 Filter cartridge 291564 Filter sieve 20 mesh per inch rough 3514069 Filter sieve 50 mesh per inch rough 14068 Filter sieve 100 mesh per inch medium 295721 Filter sieve 200 mesh per inch fine 12...

Страница 81: ...of the hose Order no Designation 1 2325815 Suction hose DN38 PC complete 2 2329134 LP hose DN38 PN10 EPDM 3 2329591 Heavy duty clamp 48 51 mm 4 2336488 Cone coupling ID38 5 367525 O ring 6 Suction tu...

Страница 82: ...r 3 above the crossbar 4 B_05285 3 3 4 Assembly for Tiger Mount bracket holder 3 below the crossbar 4 B_05286 4 3 3 Order no Designation 1 1 2339705 PC heavy duty trolley 3 1 Bracket holder 5 4 990024...

Страница 83: ...crew without shaft 3 10 9955841 Contact washer 4 2 2395578 Connection profile 5 4 9900344 Hexagon socket head cap screw 6 4 9955841 Contact washer 7 1 9985613 Elbow 90 GF 92 8 2 2365695 Composite seal...

Страница 84: ...4 1 393369 Elbow 5 3 3306773 Contact washer 6 3 9900150 Hexagon screw without shaft 7 6 3155404 Contact washer M08 8 3 9910107 Hexagon nut M8 9 3 9900109 Hexagon screw without shaft 10 1 2333393 Fitti...

Страница 85: ...016 DIN EN 809 1998 A1 2009 AC 2010 DIN EN 14462 2015 EN ISO 80079 37 2016 DIN EN ISO 4413 2010 DIN EN 12621 2006 A1 2010 DIN EN ISO 4414 2010 DIN EN 1127 1 2019 Applied national technical standards a...

Страница 86: ...86...

Страница 87: ......

Страница 88: ...CERTI F I E D ts liquid wagner group com www wagner group com Document No 11154963 Version D Order no 2340282 Edition 01 2020...

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