MIO-R290GM2011 Rev E
G&B Specialties Inc. 535 West 3
rd
Street, Berwick, PA, USA Tel: (570) 752-5901 Fax: (570) 752-6397
US Field Service: 570-441-6988; CAN Field Service 570-854-0482; www.rafna.com
-4-
Service of Front/Rear Mounting Kit .........................................................76
4.0 Front & Rear Railgear kit ............................................................................77
Installation Safety Precautions ..............................................................77
Railgear Kits .....................................................................................78
Installation of Railgear Kit ....................................................................79
Installation of Front Railgear Lever Lock Kit..............................................83
Operation of Front Railgear Lever Lock Kit ...............................................84
Lever Lock Adjustment ....................................................................84
Removing the Vehicle from Rail – To Raise the Railgear: ...........................85
Parts of Front Railgear Lever Lock Kit .....................................................86
Installation of Rear Railgear Rod Lock Kit .................................................90
Operation of Rear Railgear Rod Lock Kit ...................................................91
Placing the Vehicle on Rail – To Lower the Railgear: ................................91
Parts of Rear Railgear Rod Kit ................................................................92
Operation Safety Precautions ................................................................96
Operation of Railgear Kit (Standard/In-Cab Controls) ...................................97
Placing the Vehicle on Rail – To Lower the Railgear: ................................97
Removing the Vehicle from Rail – To Raise the Railgear: ...........................97
Operation of Railgear Kit (Full In-Cab Controls) ..........................................98
Service of Railgear Kit .........................................................................99
Railgear Over-Center Adjustment ......................................................... 101
Rail Wheel Bearing Adjustment ............................................................ 102
Rail Sweep Adjustment ...................................................................... 102
Rail Wheel Load Adjustment ............................................................... 103
Check each rail wheel load as follows: ............................................... 103
Adjust each rail wheel load as follows: ............................................... 104
Railgear Alignment ........................................................................... 106
Wheel Wear Standards and Recommendations ......................................... 107
Nominal Rail Wheel Diameter (inches) ................................................... 107
Min. Allowable Wheel Diameter (inches) ................................................ 107
R-290 Railgear – Pre-Delivery Check List ................................................ 108
Parts of Railgear Kit .......................................................................... 112
5.0 Hydraulic Kit (STD, ICC, & Manual Valve Controls) ........................................... 129
Installation Safety Precaution .............................................................. 129
Installation of Hydraulic Manifold Steel Box w/ Insulator ............................ 131
Pump/Manifold Install/Modification Instructions ....................................... 139
Installation of Hydraulic Kit ................................................................ 149
Installation of Hydraulic Kit (STD) ..................................................... 149
Installation of Hydraulic Kit (ICC Controls) .............................................. 155
Installation of Hydraulic Kit (FICC Controls) ............................................ 164
Installation of Hydraulic Kit with Manual Valves ....................................... 171
Operation Safety Precautions .............................................................. 181
Operation of Hydraulic Kit .................................................................. 182
Operation of Standard Railgear Hydraulic System Controls: ..................... 182
Operation of the Emergency Hand Pump: ............................................ 182
Operation of The Emergency Hand Pump (Locking Manual Valve only): ...... 183
Service of Hydraulic Kit ..................................................................... 184
Hydraulic System Relief Valve Setting ................................................ 184