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Charging Process of the Board Battery I, Out, Output Side of the Charging Converter:

 

 

A new, complete main charging cycle will be executed: 

 

After a standstill of the generator or removal of the control signal D+ or Kl.15. 

 

If the voltage of the starter battery has dropped below the adjusted switching off threshold for more than 30 

seconds. 

 

If the battery voltage drops below the reset voltage of approx. 13.2 V (depending on type) for 30 seconds due to high 

load beyond the maximum charging current. 

 

If the charging converter had been switched-off by means of the remote control and on subsequent restart. 

 

1.

 

Charging aid for totally discharged (lead) batteries. From 0 V, they will be subject to gentle preliminary charging for 

recovery with a small current rate up to approx. 9 V. 

2.

 

Main charging

 with maximum charging current (

phase I

) in the mean voltage range up to close to the phase U1 

for 

short charging times

, LED 

"Main Charging"

 is lighting, and approx. 85 % - 95 % of the capacity will be charged. The 

duration of phase I depends on the battery conditions, the load by the consumers and the charging state. The 

charging converter records the charging process. For reasons of safety, the phase I will be terminated by the safety 

timer after 15 hours, at the latest (cell defects of the battery etc.). 

3.

 

In case of high battery voltage rates, the charging current will be slightly reduced for battery protection (orientation 

phase). After that, automatic switching to the following phase U1. 

4.

 

During the 

phase U1

 (

full charging

, cell equalization charging, LED "

Main Charging

" is lighting), the battery voltage 

will be kept constant on a high level. The green LED 

"Battery Full"

 

is flashing

 (at first, short flashing, with rising 

charge increasingly longer flashing), and gentle charging of the additional high battery capacity. The charging 

converter controls the charging time as well as the charging current. From these values and from the course of 

charging being recorded during the phase I, the charging converter determines the 

100 % full charge point 

of the 

battery for automatic switching to U2. In case of only slightly discharged batteries, the duration of phase U1 will be 

kept short for relief of the battery. In case of major discharge, the phase U1 must be extended until the battery had 

been fully charged. During this process, any influence by consumer loads is avoided reliably. The LED 

"Main 

Charging"

 turns off at the end of the phase U1.  

5.

 

Phase U2 (Full trickle charge, LED "Battery Full" is lighting permanently):

  The charging converter has now switched 

to the lower voltage for trickle charge maintaining and buffering 100 % charge of the battery. 

 

During the normal operation (driving), the charging converter remains in the 24 hour phase U2. With some charging 

characteristic lines, the following switching to the phase U3 were effected again with reduced charging voltage 

(storage/trickle charge). 

Note:

 

During the 

phases

 

U1, U2

 (U3) (Battery Full) almost the total 

charger current is available for 

additional 

supply of consumers

without any discharge of the battery. 

 

Any consumed energy will be recharged immediately. 

 

 

Charging Process of the Board Battery:   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание VCC 1212-25 Li

Страница 1: ...ery EURO Standard 6 6 plus vehicles information see page 10 table 2 switch position D Battery Port and Charging Programs Charging Port OUT Board battery supply battery depending on battery type and battery manufacturer 4 charging programs selectable adapted to Lithium LiFePO4 batteries see table 1 page 8 Further Characteristics of the Unit The charging voltage is free from peaks and is controlled ...

Страница 2: ... lay 12 V 24V cables and 230 V mains supply cables into the same cable conduit empty conduit Check live cables or leads periodically for insulation faults points of break or loosened connections Occurring defects must be remedied immediately The unit is to be disconnected from any connection prior to execution of electrically welding or work on the electric system If the non commercial end user is...

Страница 3: ...ctly from the positive pole of the board battery to the terminal Sense Out Recommended in case of a cable length of less than 2 m The terminal Sense Out can be left free 2 For battery temperature control connect the terminals TT Temp Sensor to the delivered temperature sensor Temperature Sensor page7 Input Side 3 Connect the vehicle s starter battery to the large terminals Battery II IN and observ...

Страница 4: ...ill result in serious damage of the unit Input and output side of the charging converter are separated by galvanic isolation i e there is no conductive connection between the input II START side and the output I side BOARD Thus the two battery circuits are completely independent of each other and a mutual influence or disturbance is avoided Therefore the minus terminals I and II must imperatively ...

Страница 5: ...3 0 6 5 m 30 bis 5 0 m 80 1 5 3 5 m 50 16 mm 2 bis 8 0 m 80 3 0 5 0 m 50 VCC 2412 25 Li VCC 2412 45 Li cross section Pole cable length IN II Motor Batt Fuse A cable length OUT I Main Batt Fuse A cable length IN II Motor Batt Sich A cable length OUT I Main Batt Fuse A 4 mm 0 5 2 0 m 30 6 mm 2 bis 11 0 m 30 1 5 3 5 m 30 0 5 2 0 m 50 10 mm 2 bis 18 0 m 30 3 0 6 5 m 30 bis 10 0 m 40 1 5 3 5 m 50 16 mm...

Страница 6: ...e sensor had been connected The temperature sensor must be screwed down to the negative pole of the battery If possible the unit should always be installed as close as possible to the board battery I Observe the cable cross sections and lengths according to the table on page 5 Possibly existing cables which do not have the required cross sections must be adapted to the minimum requirements in any ...

Страница 7: ...charging will be resumed as soon as the battery temperatures are normal After more than 10 hours overtemperature of 50 C a forced disconnection of the unit will be effected for reasons of safety Below 0 C the charging current will be reduced more strongly for battery protection and longer charging times can be expected The unit recognizes automatically a missing sensor cable break or short circuit...

Страница 8: ...HC with BMS Operation only with own BMS Observe the battery capacity and the safety circuit U1 Main Full Charging 14 40 V 0 3 1 h U2 Full Trickle Storage Charging 13 80 V Continuous 3 LiFePO4 Charging program IU1oU2oU3 for make Victron LFP BMS 12 8 as well as make TransWatt TH 12 xxx Operation only with own BMS Observe the battery capacity and the safety circuit U1 Main Full Charging 14 20 V 0 5 h...

Страница 9: ...LION RB100SC or LiFePO4 batteries with high charging voltage Imperatively observe the charging regulations and capacity rates of the manufacturer Switch Position Charging program 2 LiFePO4 IU1oU2 Adapted to Super B SB12VxxE GNB Exide SL12 xxxHC with BMS of the indicated capacity rates Switch Position Charging Program 3 LiFePO4 IU1oU2oU3 Adapted to Victron LFP BMS 12 8 TransWatt TH 12 xxx of the in...

Страница 10: ...ly laid line Sense In is not required A wire jumper must be laid from IN to Sense In Note A continuous signal at Kl 15 D without running motor might discharge the starter battery Increase of the charging capacity 13 40 V 26 8 V Reduction of the charging capacity 12 80 V 25 6 V Switching off threshold charging converter 12 20 V 24 4 V 30 sec D Vehicles according to EURO Standard 6 6 and for paralle...

Страница 11: ...rging capacity If the voltage drops below the Switching off threshold charging converter for 30 sec the charging converter will be switched off automatically As soon as the voltage exceeds the threshold increase of the charging capacity the converter will be switched on and the capacity will be increased gradually until the required maximum charging capacity is reached A reduction of the charging ...

Страница 12: ...ard battery I OUT Charging converters protect themselves against connection of excessive battery voltage rates or they are switched off in case of defective additional charging systems solar systems generators etc switching threshold 15 5 V 31 0 V delay 20 s Reset by battery 12 75 V 25 5 V or by disconnection of the control signal D or Kl 15 Input overvoltage protection at the starter battery II I...

Страница 13: ...g phase U1 4 During the phase U1 full charging cell equalization charging LED Main Charging is lighting the battery voltage will be kept constant on a high level The green LED Battery Full is flashing at first short flashing with rising charge increasingly longer flashing and gentle charging of the additional high battery capacity The charging converter controls the charging time as well as the ch...

Страница 14: ...he voltage for the starter battery will not be displayed if the charging converter had been switched off In this case the terminal EBL START In is to be connected to the voltage of the starter battery If possible the unit should always be installed as close as possible to the board battery I Observe the cable cross sections lengths and fuses according to the table on page 5 Possibly existing cable...

Страница 15: ...nnections Sense In and EBL Start In must be bridged to ensure that the starter battery will also be charged during mains charging mode Determined by the system the voltage of the starter battery will not be displayed correctly at the EVS during driving If possible the unit should always be installed as close as possible to the board battery I Observe the cable cross sections lengths and fuses acco...

Страница 16: ...3 fold 3 fold Safety Protect ag Reverse Batt Short circuit Back Discharge Yes Yes Yes Yes Safety Timer per Charging Phase I U1 U2 Yes Yes Yes Yes EBL START In EVS Measuring Input Charging Port Yes Yes Charging Trickle Charging for Starter Battery 12 V 0 3 A 0 3 A Overcharge Protection Yes Yes Safety Protect ag Reverse Batt Short circuit Back Discharge Yes Yes Fitting Position of Unit any any any a...

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