background image

 

- 10 - 

S1  S2 

 

Table 2: 

Setting the Input, Installation Operating Mode IN II at the Starter 

Battery:  

Power Control for Starter Battery and Generator

 

 

Move the 

2 slide switches

 "Input Type S1, S2" 

IN II 12 V (24 V)

 at the front panel to the desired 

position for 

Starter Battery "II" 

using a small screw-driver.  

 

The control levers are shown in 

white

 

Input 

Type 

 

Selector 

Switch 

Input side 

of the converter: 

The 

operating range

 of charging converter 

must be

 

set

 for the operating mode (control 

connection, switching thresholds) and the mode of installation (cable lengths to the starter 

battery).  For converter protection a battery must be at converters input side. 

Also refer to: "Function of the Power Control for Starter Battery and Generator", page 10. 

 

A

.

 Pure 

voltage control 

of the charging converter, without separate control signal "Kl.15 / D+": 

Because of the high voltage thresholds, only to be used with separately laid "Sense In +" line, 

sufficiently dimensioned cable cross-sections and powerful generator.  

The starter battery will not be discharged under any circumstances. 
Control connection "Kl.15 / D+" must be connected to "Sense In" via a 

wire jumper

Increase of the charging capacity: 

> 13.60 V  (27.2 V) 

Reduction of the charging capacity: 

< 13,20 V  (26.4 V) 

Switching off threshold charging converter: 

< 12.60 V   (25.2 V) 

30 sec. 

 

B

.

 Slight load on the starter battery: 

Only use these voltage thresholds with separately laid "Sense In +" line, sufficiently dimensioned 

cable cross-sections and powerful generator.  
Note: A continuous signal at "Kl.15 / D+" without running motor might discharge the starter battery! 
Increase of the charging capacity: 

> 13.20 V 

(26.4 V) 

Reduction of the charging capacity:  

< 12.80 V 

(25.6 V)  

Switching off threshold charging converter: 

< 12.20 V   (24.4 V) 

30 sec.

 

 

C

.

 Without sense line "Sense In +" of the starter battery: 

If the cross-sections of the cables to the starter battery are sufficiently dimensioned, a separately 

laid line "Sense In+" is not required. A 

wire jumper

 must be laid from "IN +" to "Sense In +"! 

Note: A continuous signal at "Kl.15 / D+" without running motor might discharge the starter battery! 
Increase of the charging capacity: 

> 13.40 V 

(26.8 V) 

Reduction of the charging capacity:   

< 12.80 V 

(25.6 V) 

Switching off threshold charging converter: 

< 12.20 V   (24.4 V) 

30 sec. 

 

D

.

 Vehicles according to 

EURO Standard 6

, 6+ and for 

parallel operation

 of 2 charging converters: 

 If the cable to the starter battery is short (<2 m) and the cable cross-section is sufficiently 

dimensioned, a separately laid voltage sensor line "Sense In+“ is not required. However, in this case a 

wire jumper

 is required for connection of "Sense In+" to "IN+".

 

 

This switch position is also provided for 

EURO standard 6, 6+ vehicles

 with energy management, 

start/stop automatics, strongly varying voltage of generator/starter battery during energy recovery 

etc.).  If the cables are very long (losses), a separate voltage sensor line from the + starter battery to 

"Sense In+" might be advantageous. 
Always use the control input "D+ / Kl.15", and either connect it to KL.15 (ignition ON) or 

more safely

 

to 

D+

 of the vehicle (generator is "active"), since in case of a continuous signal without running 

motor the starter battery can be 

strongly

 discharged! 

Increase of the charging capacity: 

11.70 V

  (26.0 V) 

Reduction of the charging capacity:  

11.40 V

  (24.8 V) 

Switching off threshold charging converter: 

11.20 V 

  (23.6 V) 

30 sec.

 

 

Option:

  

Parallel Connection of 2 Charging Converters: 

An increase of the charging capacity for large battery systems or high loads (such as operation of an air-conditioning 

system) can be realized by parallel connection of two identical units. Couple the connections and set 

both units

 to 

switch position 

"D"

 according to table 2. 

A separately laid voltage sensor line from starter b (plus) is then to be distributed to the "Sense In +" 

inputs of the units, particularly for 

Euro Standard 6

 vehicles. 

Due to the occurring high current rates, the required 

cable cross-sections

 must be multiplied by two, or they 

must be 

observed

 absolutely in case of separate laying.

Содержание VCC 1212-25 Li

Страница 1: ...ery EURO Standard 6 6 plus vehicles information see page 10 table 2 switch position D Battery Port and Charging Programs Charging Port OUT Board battery supply battery depending on battery type and battery manufacturer 4 charging programs selectable adapted to Lithium LiFePO4 batteries see table 1 page 8 Further Characteristics of the Unit The charging voltage is free from peaks and is controlled ...

Страница 2: ... lay 12 V 24V cables and 230 V mains supply cables into the same cable conduit empty conduit Check live cables or leads periodically for insulation faults points of break or loosened connections Occurring defects must be remedied immediately The unit is to be disconnected from any connection prior to execution of electrically welding or work on the electric system If the non commercial end user is...

Страница 3: ...ctly from the positive pole of the board battery to the terminal Sense Out Recommended in case of a cable length of less than 2 m The terminal Sense Out can be left free 2 For battery temperature control connect the terminals TT Temp Sensor to the delivered temperature sensor Temperature Sensor page7 Input Side 3 Connect the vehicle s starter battery to the large terminals Battery II IN and observ...

Страница 4: ...ill result in serious damage of the unit Input and output side of the charging converter are separated by galvanic isolation i e there is no conductive connection between the input II START side and the output I side BOARD Thus the two battery circuits are completely independent of each other and a mutual influence or disturbance is avoided Therefore the minus terminals I and II must imperatively ...

Страница 5: ...3 0 6 5 m 30 bis 5 0 m 80 1 5 3 5 m 50 16 mm 2 bis 8 0 m 80 3 0 5 0 m 50 VCC 2412 25 Li VCC 2412 45 Li cross section Pole cable length IN II Motor Batt Fuse A cable length OUT I Main Batt Fuse A cable length IN II Motor Batt Sich A cable length OUT I Main Batt Fuse A 4 mm 0 5 2 0 m 30 6 mm 2 bis 11 0 m 30 1 5 3 5 m 30 0 5 2 0 m 50 10 mm 2 bis 18 0 m 30 3 0 6 5 m 30 bis 10 0 m 40 1 5 3 5 m 50 16 mm...

Страница 6: ...e sensor had been connected The temperature sensor must be screwed down to the negative pole of the battery If possible the unit should always be installed as close as possible to the board battery I Observe the cable cross sections and lengths according to the table on page 5 Possibly existing cables which do not have the required cross sections must be adapted to the minimum requirements in any ...

Страница 7: ...charging will be resumed as soon as the battery temperatures are normal After more than 10 hours overtemperature of 50 C a forced disconnection of the unit will be effected for reasons of safety Below 0 C the charging current will be reduced more strongly for battery protection and longer charging times can be expected The unit recognizes automatically a missing sensor cable break or short circuit...

Страница 8: ...HC with BMS Operation only with own BMS Observe the battery capacity and the safety circuit U1 Main Full Charging 14 40 V 0 3 1 h U2 Full Trickle Storage Charging 13 80 V Continuous 3 LiFePO4 Charging program IU1oU2oU3 for make Victron LFP BMS 12 8 as well as make TransWatt TH 12 xxx Operation only with own BMS Observe the battery capacity and the safety circuit U1 Main Full Charging 14 20 V 0 5 h...

Страница 9: ...LION RB100SC or LiFePO4 batteries with high charging voltage Imperatively observe the charging regulations and capacity rates of the manufacturer Switch Position Charging program 2 LiFePO4 IU1oU2 Adapted to Super B SB12VxxE GNB Exide SL12 xxxHC with BMS of the indicated capacity rates Switch Position Charging Program 3 LiFePO4 IU1oU2oU3 Adapted to Victron LFP BMS 12 8 TransWatt TH 12 xxx of the in...

Страница 10: ...ly laid line Sense In is not required A wire jumper must be laid from IN to Sense In Note A continuous signal at Kl 15 D without running motor might discharge the starter battery Increase of the charging capacity 13 40 V 26 8 V Reduction of the charging capacity 12 80 V 25 6 V Switching off threshold charging converter 12 20 V 24 4 V 30 sec D Vehicles according to EURO Standard 6 6 and for paralle...

Страница 11: ...rging capacity If the voltage drops below the Switching off threshold charging converter for 30 sec the charging converter will be switched off automatically As soon as the voltage exceeds the threshold increase of the charging capacity the converter will be switched on and the capacity will be increased gradually until the required maximum charging capacity is reached A reduction of the charging ...

Страница 12: ...ard battery I OUT Charging converters protect themselves against connection of excessive battery voltage rates or they are switched off in case of defective additional charging systems solar systems generators etc switching threshold 15 5 V 31 0 V delay 20 s Reset by battery 12 75 V 25 5 V or by disconnection of the control signal D or Kl 15 Input overvoltage protection at the starter battery II I...

Страница 13: ...g phase U1 4 During the phase U1 full charging cell equalization charging LED Main Charging is lighting the battery voltage will be kept constant on a high level The green LED Battery Full is flashing at first short flashing with rising charge increasingly longer flashing and gentle charging of the additional high battery capacity The charging converter controls the charging time as well as the ch...

Страница 14: ...he voltage for the starter battery will not be displayed if the charging converter had been switched off In this case the terminal EBL START In is to be connected to the voltage of the starter battery If possible the unit should always be installed as close as possible to the board battery I Observe the cable cross sections lengths and fuses according to the table on page 5 Possibly existing cable...

Страница 15: ...nnections Sense In and EBL Start In must be bridged to ensure that the starter battery will also be charged during mains charging mode Determined by the system the voltage of the starter battery will not be displayed correctly at the EVS during driving If possible the unit should always be installed as close as possible to the board battery I Observe the cable cross sections lengths and fuses acco...

Страница 16: ...3 fold 3 fold Safety Protect ag Reverse Batt Short circuit Back Discharge Yes Yes Yes Yes Safety Timer per Charging Phase I U1 U2 Yes Yes Yes Yes EBL START In EVS Measuring Input Charging Port Yes Yes Charging Trickle Charging for Starter Battery 12 V 0 3 A 0 3 A Overcharge Protection Yes Yes Safety Protect ag Reverse Batt Short circuit Back Discharge Yes Yes Fitting Position of Unit any any any a...

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