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Packing Press 100 P2

Version: 111300001, M0004459B
Date: 13.12.2013

- 6 / 44 -

1.2 General safety regulations

NOTE!

Ensure that the machine/line is only operated under perfect technical operational conditions and
giving full account to the proper use.

WARNING AGAINST GENERAL DANGERS

Ensure that all possible faulty functions and risk situations are eliminated immediately and without
delay before starting up!

Faulty functions and risk situations are e.g.:

uncontrolled lifting/sinking and turning/swivelling movements

loose parts on the machine/line

INFORMATION!

Not following the instructions in this Operating Manual can lead to the loss of your warranty!

Apart from the instructions and standards such as the accident prevention regulations of the
industrial organisations and other regulations, e.g. VDE, IEC must be observed.

1.3 Selection, qualification and responsibility of operating staff

NOTE!

Ensure that all work carried out on the machine/line is carried out exclusively by trained staff!

Observe the statutorily defined minimum age of 16 years!

Operating staff who are in training or under instruction may only work under the constant
observation of an experienced person who is thoroughly familiar with this machine/line!

All work on the electrical systems for this machine/line may only be carried out by a qualified
electrician / electrical engineer. All work of this kind may only be carried out under the direction of a
qualified electrician / electrical engineer taking full account of the relevant electro-technical
guidelines.

The operating personnel must ensure that no other people are in the working area.

Before leaving the machine/line all the motors must be brought to a complete halt and the mains
connector plug must be pulled out!

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Содержание 100 P2

Страница 1: ...Translation Operating manual Packing press 100 P2 ...

Страница 2: ...ON ASSEMBLY 17 4 STARTING UP RE STARTING OF THE MACHINE LINE 18 4 1 GENERAL 18 4 2 CONTROLS AND SETTINGS WORK BEFORE FIRST STARTING UP RE STARTING OF LINE 18 4 3 OVERVIEW OF LUBRICANTS 19 5 FUNCTIONAL DESCRIPTION 20 5 1 FUNCTIONAL DESCRIPTION PACKING PRESS 100 P1 20 6 OPERATION 20 6 1 GENERAL 20 6 2 OPERATION MACHINE LINES COMPONENTS 21 7 ELECTRICAL SYSTEMS 23 7 1 ELECTRICAL SICUIT DIAGRAMM 23 8 H...

Страница 3: ...leys V belt cover 37 11 2 2 Spare Parts List hydraulic pump 1cylinder 380bar 38 11 2 3 Spare Parts List distributor head 39 11 2 4 Spare Parts List welded cylinder 100 P 40 11 2 5 Spare Parts List Lifting Table for 100 P 40 11 2 6 Spare Parts List welded carriage frame 41 11 2 7 Spare Parts List E motor 1 5 kW complete with WU switch cable 41 11 2 8 Pictogram 42 12 CE DECLARATION OF CONFORMITY 43 ...

Страница 4: ... current Not observing this requirement can lead to serious injury or to death WARNING DANGER OF INJURIES TO THE HAND The removal of safety components and the non observation of safety regulations during operation is forbidden Keep upper limbs away They could be crushed or cut off Maintain safety distances Not observing this requirement can lead to serious injury or to death WARNING OF ROTATING TO...

Страница 5: ...ng your work on the machine power supply and secure against accidental before reconnecting it and turning Non compliance can mean severe personal injury INFORMATION Helps you to make optimal use of the functionality of your machine NOTE Technical requirements for simplifying the operation of the machine ...

Страница 6: ...d other regulations e g VDE IEC must be observed 1 3 Selection qualification and responsibility of operating staff NOTE Ensure that all work carried out on the machine line is carried out exclusively by trained staff Observe the statutorily defined minimum age of 16 years Operating staff who are in training or under instruction may only work under the constant observation of an experienced person ...

Страница 7: ...pant and date Safety and danger notes and all notices must be maintained in a perfect and legible state In the event of warning and notice signs on the machine being illegible the manufacturer must be informed at once NOTE Use protective equipment if necessary but without fail if this is required by the protection regulations gloves masks ear muffs protective helmets etc Observe all the safety req...

Страница 8: ... the safe keeping of the maintenance staff WARNING AGAINST GENERAL DANGERS The machine may only be operated when the safety covers are assembled The machine line area that is to be serviced must be switched off and locked before the start of the work It must be assured that the machine line is not switched on again by appropriate measures or the posting of a second person When carrying out work in...

Страница 9: ...cured against being started up again In the event of malfunctions the line machine must be shut down immediately and locked Ensure that immediate and professional trouble shooting of the malfunctions is carried out Observe the switching on and off procedures and compare the controls indicators with the data provided in the documentation Operating Manual Observe the notices on the machine line Befo...

Страница 10: ...ing repair operation when all required safety devices are used and are effective the following safety regulations have been introduced in order to reduce the remnant risk from the machine line to an absolute minimum The Operating Manual describes the sources of risk and the orderly behaviour of the operating servicing and repair personnel Notices on the machine line marking sources of risk e g Pic...

Страница 11: ...cy stop switch and button energy supply cables any operator controls and control stands if these are provided Mechanical safety devices WARNING AGAINST GENERAL DANGERS All safety devices must be firmly fixed It must only be possible to remove them with the use of tools The possibility of loosening them manually is not permitted Protective devices may only be removed for the period of maintenance a...

Страница 12: ...ers Regulation clothing operator training Standing beneath hanging loads The endangering of the ground personnel is possible from falling loads Wear safety helmets observe safety notes for servicing and repair work staff training Neglect of personal protection equipment in normal operation and servicing and maintenance work All forms of danger to staff are possible For operator training see Operat...

Страница 13: ... may only be operated when in a technically perfect condition in a professional manner and when the operator is fully aware of the safety and danger aspects Recognised weaknesses or faults that may reduce the safety of operation must be dealt with in a professional manner immediately or must be reported to customer service in a manner that can be proven Changes must not be made to the machine line...

Страница 14: ...14 44 1 10 Training record line machine Trainer Date of training Place of training Training content Participant confirmation Name of participant Signature of participant you confirm with your signature that you have understood the training in special safety measures ...

Страница 15: ...L1 1241 mm width B 610 mm width B1 2013 mm height H 1507 mm height H1 596 mm weight 265 kg Sound power level EN ISO 3746 und EN ISO 11201 LWA 87dB Electric Voltage fuse protection 400 V 3P fuse protection 10 A Capacity 1 5 kW Rotary speed 1400 U min Hydraulic system Hydraulic pressure 380 bar Oil filling quantity 3 8 l Supplies number of insert grids 20 50 x 50 cm number of pressing cloths 18 80 x...

Страница 16: ...ng device Take into account the load dimensions under the applicable statutory road traffic regulations and or mark the load as required Fig 3 1 1 Transporting the Packing Press 100 P2 F1 loads on cargo securing means 2950 N oder 295 kg F2 loading of foundation 2950 N m oder 2295 kg m 1 belt strap 1 2 belt strap 2 3 fastening points foundation 4 transport pallet WARNING AGAINST GENERAL DANGERS Lif...

Страница 17: ...achine line must be observed The supply connection lines must be kept away from the machine line NOTE A 5 pole connection must be available as a minimum 3 phase and earthing Only use connection pipes of at least 4 x 1 5 mm The Machine must be connected with a earth leakage circuit breaker FI The service connections may only be made by appropriately qualified service companies The press is ready to...

Страница 18: ... required safety devices have been placed in an orderly manner and are intact see the chapter Safety devices WARNING AGAINST GENERAL DANGERS Before cleaning the device or checking the connection cable to see if this has been twisted or damaged switch the machine off without fail and pull out the mains connector plug Picture 4 2 1 Symbol image control cable and connector point Changes in comparison...

Страница 19: ...the impression aour thumbs make on the strap 1 The testing force F is to be applied at right angles to the centre of the strap The drive must be tightened until the depth of the impressions e is below a maximum value of 10 mm see chapter Servicing and Repairs Machine Unit Components WARNING AGAINST GENERAL DANGERS After the checks have been carried out all safety devices removed must be fitted bac...

Страница 20: ... has been attained the over pressure valve opens and the oil that flows out is pressed back into the tank The piston can be moved in again with the aid of the manual adjusting wheel on the bleed valve 6 Operation 6 1 General WARNING AGAINST GENERAL DANGERS Before leaving the machine line the motor must be switched off and the mains connector plug must be disconnected Machines that are not under ob...

Страница 21: ...cking frame see illustration below Fig 6 2 2 Pictogram Insert press cloth 5 Fill mash or berries evenly up to the top of the packing frame 6 Fold in the corners of the press cloth 7 Take out the packing frame 3 upwards 8 Place the next grid 2 onto the packing 9 Repeat this procedure until the stack is at a height where it can still just be pushed under the pressure plate 5 10 Lay a grid 2 on the t...

Страница 22: ...the piston has sunk down to the pull out the juice trough 1 and pack out the pressed stack 17 Clean the cloths if necessary 18 Repeat the procedure for a fresh pressing process Fig 6 2 3 Illustration max upper edge of trough NOTE Attention Make absolutely sure that the pulp pack is orientated right under the pressure plate to prevent that the lifting table tilts thus deny secondary damage WARNING ...

Страница 23: ...0 P2 Version 111300001 M0004459B Date 13 12 2013 23 44 7 Electrical systems 7 1 Electrical circuit diagram Fig 7 1 1 Circuit diagram for the Packing Press 100 P 1 reverser switch 2 electric motor for hydraulic pump 2 1 ...

Страница 24: ...Packing Press 100 P2 Version 111300001 M0004459B Date 13 12 2013 24 44 8 Hydraulic 8 1 Hydraulic diagram 100 P1 Fig 8 1 1 Hydraulic diagram M R P ...

Страница 25: ...inks switches drives and fusing see Section Checking and setting work before start up re starting Piston does not move out Air in the hydraulic system Ventilate the pump with the motor running see section Maintenance and Repairs Leak in the hydraulic system Check the hydraulic connections and links see section Checking and setting work before start up re starting Hand wheel on the bleed valve was ...

Страница 26: ...NPLUG Interrupting your work on the machine power supply and secure against accidental before reconnecting it and turning Non compliance can mean severe personal injury WARNING AGAINST GENERAL DANGERS Servicing is a preventative measure The not maintaining of instructions and intervals can put persons at risk Reduce the efficiency of or damage the machine line or of the machine line parts Before a...

Страница 27: ...e NOTE The machine unit is generally to be cleaned regularly and kept in a tidy state Checks must be carried out at regular intervals in order to assure a fault free operation of the machine line Differentiation is made here between Safety checks Functional checks Visual inspections Safety checks The applicable statutory safety regulations both regional and international must be observed Also see ...

Страница 28: ...o be added to this Operating Manual and presented to the manufacturer on request Spare parts It is essential that spare parts should be stored on site to assure a high machine line availability The spare parts recommended by the manufacturer are listed in the chapter Spare parts documentation of this Operating Manual When ordering spare parts please follow the instructions in the chapter Spare par...

Страница 29: ...lding no Zip code city country Product name Date ____________________________ time from ____________ to____________ Fault dealt with Used spare parts Further supply Yes no ID number Name Clearly visible faults NOTE You will find notes on the ordering of spare parts and on customer service in the chapter Spare parts documentation ...

Страница 30: ...ures are described in detail in the chapter Maintenance and Repair Maintenance Intervals Frame 100P Rotary Cage Work to be carried out A B C Check welded connections for visible damage cracks X Check frame for visible damage X Maintenance Intervals Cylinder Welded 100 P Work to be carried out A B C Check piston rod for visible damage X Check cylinder connections and lines for leaks X Check welded ...

Страница 31: ...on see chapter Overview of Lubricants and retract lifting platform all the way X Maintenance Intervals Pressure Plate for 100 P Work to be carried out A B C Check pressure plate for visible damage X Maintenance Intervals travelling mechanism welded 100 P2 Work to be carried out A B C Check the travelling mechanism fixture for signs of visible damage X Check the travel car for signs of visible dama...

Страница 32: ... cold water Ensure than no water is sprayed directly into the motor Guide to washing press cloths The best method is to soak the press cloths overnight in cold water before washing Use ordinary detergent Washing temperature 30 C to 40 C Rinse the cloths well after washing do not spin dry The cloths dry relatively quickly 10 4 2 Replacing the cylinder collar 1 Move out the piston 1 over the collar ...

Страница 33: ...leaking between piston and cylinder Then switch of the motor and move the lifting table side by side that the air gets out of the system When the air is removed open the hand wheel and let the piston completely descend WARNING AGAINST GENERAL DANGERS The pressing pressure is preset and must not be changed automatically by the operator WARNING AGAINST GENERAL DANGERS When the maximum operational pr...

Страница 34: ...ld 1 2 Loosen locknut 2 3 Readjust pivoting motor base 3 by means of tensioning screw 4 Depending on which way you turn the tensioning screw the motor 5 will be moved to either the left or the right thereby tensioning the belt 6 4 Check belt tension 5 Where necessary retension the belt to do so repeat step 3 6 Retighten locknut 2 7 Mount protecting shield 1 ...

Страница 35: ...pare parts despite our recommendation we are under no obligation to resort to special measures for the free provision of the required parts even during the warranty period Store the spare parts as close as possible to the line so as not to waste valuable time should they be needed line machine availability Customer Service company name Voran Maschinen GmbH Contact partner Service department Road I...

Страница 36: ...2 1 E motor 1 1 kW complete with WU switch cable 103401090HY 3 1 welded cylinder 100 P 111360001 4 1 lifting table for 100 P 111363001 5 1 pressure plate for 100P 530 x 530 x 75 111306014 6 1 welded travelling mechanism 100 P1 10022813 7 2 welded carriage 111304001 8 2 welded tub f 100 P 111305001 9 20 press inserts 50 x 50 cm Akazie 111390000 10 1 packing frame 430 X 430 X 60 mm f 100P 111390014 ...

Страница 37: ...tion V belt pulleys V belt cover Position number pieces Designation Customer EtNo 1 1 pulley Ø192x35 110082013 2 1 pulley Ø 65 110081084 3 1 free running hub 110081054 4 1 disc Ø 35x4 110081064 5 1 Sechskantschraube M8 x 25 8 8 300203302 6 1 V belt 13 x LI 900 020200900 7 1 cover 110080001 8 3 protection plate ahead 110080014 9 2 cap 110080054 ...

Страница 38: ...100 1 1 pump element complete 110062005 2 1 distributor complete 110062004 3 1 distributor head seal 110062164 4 1 eccentric 110062124 5 1 bushing 110062114 6 1 eccentric shaft 110062104 7 1 welded screen 110062003 8 3 Pump cabinet 110062001 9 2 drainage stoppers VS 1 4 WD 580200200 10 1 clamping pin Ø 6x40 350400640 11 1 clamping pin Ø 6x30 350400630 12 1 locking ring 35x1 5 340101100 13 1 lockin...

Страница 39: ...35 8 8 300203500 5 1 cylinder bolt M8 x 20 8 8 302203200 6 1 Hexagon nut M8 8 8 320100800 7 1 copper ring17x22x1 5 571300200 8 2 copper ring 22x27x1 5 571300400 9 2 compressing spring 0 8 10 6 24 6 8 5 832100600 10 1 tap top part 800500100 11 1 O ring 810800200 12 1 drainage stoppers VS 3 8 WD 580200300 13 1 compressing spring 3 5 15 6 30 6 5 832100700 14 3 Steel ball Ø12 880100100 15 1 manometer ...

Страница 40: ...osition number pieces Designation Customer EtNo 1 1 cylinder 50 P 111360001 2 1 collar RS L90 98 12 5 PUR NI300 100P 571000200 3 1 screwing P GEV12SR 540200300 11 2 5 Spare Parts List Lifting Table for 100 P2 Fig 10 2 5 1 Illustration Lifting Table 100 P2 Position number pieces Designation Customer EtNo 1 1 Lifting table 111363001 2 1 torsion resistant rail 111363014 ...

Страница 41: ... number pieces Designation Position number 1 1 carriage trail 100P2 111307001 2 2 carriage sz 111304001 3 8 carrying wheel D 45 X 20 black 400200100 11 2 7 Spare Parts List E motor 1 5 kW complete with WU switch cable Fig 10 2 4 5 Illustration Position number pieces Designation Customer EtNo 1 1 E motor 1 5 kW complete with WU switch 103401090HY 2 1 reverser switch 4G10 11 U 120400400 ...

Страница 42: ...omer EtNo 1 Voran data plate adhesive silver 889000001 1 Decal Refer to operating instructions 889100001 2 Decal Voran logo size 275x100 mm 889000033 1 Decal Warning Electrical voltage 889000052 1 Decal Warning danger of injuries to the hand 889000042 1 Decal opening to press 889000026 1 Decal max upper edge of trough 889000014 ...

Страница 43: ...Packing Press 100 P2 Version 111300001 M0004459B Date 13 12 2013 43 44 12 CE Declaration of Conformity ...

Страница 44: ...Packing Press 100 P2 Version 111300001 M0004459B Date 13 12 2013 44 44 ...

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