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Volvo ECR 58, Перевод оригинальной инструкции, Страница: 27 / 41

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© Rototilt Group AB

2018-03-16

  schema:2

Hydraulics Schematic ICS  2 Extra  Rototilt® R2

Hydraulics Schematic ICS  X 2 Extra  Rototilt® R2

 

!

IMPORTANT 

- Connection T2 must be connected to a separate, 

non-pressurized return line, directly connected to the tank.

English

EN

EN -    

2200397_        _6909

Содержание ECR 58

Страница 1: ...2018 03 12 _6909 2200397 0000 Volvo ECR 58 88 D Control System ICS Translation of the Original Instructions _EN ...

Страница 2: ...base machine functions are ordered separately 4 Valve block Electric swivel 5 Rototilt control unit TCU Zero position sensor ICS sensor ICS SecureLock Frequency sensor ICS sensor ICS SecureLock 6 Connection to the base machine control unit 7 Locking cylinder sensor ICS SecureLock LED lighting ICS SecureLock IMPORTANT Read the Instructions for Use for the control system tiltrotator and base machine...

Страница 3: ...ontrol unit TCU The control unit receives signals from the cab control unit and from sensors in Rototilt Rototilt control unit sends signals to valves and LED lamp There is a sensor in the Rototilt control unit that detects the tilt angle IMPORTANT The control units have a similar appearance but the content differs They are not interchangeable Display Settings calibration and activation of certain...

Страница 4: ... handles have been replaced with handles adapted for ICS Carefully check the changed functions for both the base machine and Rototilt Machine control Machine control regulates the oil flow to the hydraulic circuit for extra equipment on the base machine Movement of the rollers in the handles affects the oil flow in the machine s main valve via the control unit The system has two different function...

Страница 5: ...tivate Track Steering Signal horn Rotation Pulse function Shift H R1 X3 Track Steering Operation Tilt Swing Boom Shift X1 Swing Boom Grapple Joystick Functions Index Finger Side Signal horn Rotation Pulse function Shift H R1 X3 Tilt Swing Boom Shift X1 Swing Boom Grapple 5407247 EN EN English 2200397_ _6909 ...

Страница 6: ...g Rototilt the base machine excavator s pedals must not be used to regulate the oil flow A calibrated ICS system provides each system with its optimal flow The Rototilt can be seriously damaged if the pedals on the base machine excavator are used to further increase the flow Carefully check the positions and functions of the switches The appearance and placement of switches may vary depending on t...

Страница 7: ... switch 1 and regulate the speed with roller B Non variable hydraulic flow Extra 2 The flow can be locked using switch 2 Hold when the intended level is reached with roller D Extra2 Press and hold the switch for 0 5 seconds The next time the switch 2 is pressed the function releases and the flow ceases IMPORTANT Carefully check the relevant functions on the display or the handle sticker 2200397_ _...

Страница 8: ...ck coupler Check that the display shows the start menu The icon for the quick coupler locking function is shown above the green function key First press the green function key and release it The buzzer sounds Now move the quick coupler locking function switch to the open position The switch is enabled for a period of 10 seconds The lock remains open as long as the switch remains open but pressuris...

Страница 9: ...e lock Pressurising is conducted for a preset time maximum 12 seconds The selected time can be checked on the display Menu settings The switch must be switched on and then off again to repressurise the hydraulic cylinder A warning is shown on the display if the quick coupler is in the open position The base machine excavator can be equipped with different combinations of quick coupler and machine ...

Страница 10: ...ick coupler shows that the quick coupler locking function is in the locked position Inspection of quick coupler locking function i INFO If the quick coupler locking function is in the closed position when the attachment is attached the switch must be switched on off and on again Inspection of the quick coupler locking function Even if the indication shows that the locking wedge has engaged in the ...

Страница 11: ...zzer warning signal stops Return to the start menu using any key A visual warning will be shown at 30 second intervals as long as Rototilt is running without a tool and remains visible until any key is pressed again Quick coupler QuickChange Operation is the same as for the quick coupler see above When the quick coupler is opened a warning is given that the locking pistons has been retracted and t...

Страница 12: ... pre vents accidental opening of the machine coupler quick coupler excavator Disconnect the Rototilt contact Remove the safety plug and connect it to the boom harness contact Control of the machine coupler quick coupler excavator works normally again Operating extra hydraulics Detach Rototilt Now select regulation of extra hydraulics on the display by activating double feeder Confirm with the OK f...

Страница 13: ... machine excavator and Rototilt Non variable hydraulic flow The flow can be locked using switch 2 when the intended level is reached with roller B Press and hold the switch for 0 5 seconds The next time the switch 2 is pressed the function releases and the flow ceases On Off control Left handle switch 1 starts and closes full flow in one direction Right handle switch 2 starts and closes full flow ...

Страница 14: ... 8 Settings C Icons are shown on the bottom bar At the left edge the icons indicate which function or function key activates in the current view The current profile is shown in the right corner D The display has a total of 8 keys 9 Three function keys blue green red 10 Four arrow keys Change values navigate the menu 11 One key to confirm OK Unless otherwise stated make the changes as follows Move ...

Страница 15: ...n be saved in a profile are speed roller direction and position of tilt or rotation Make the settings under each menu and save to the active operator profile Profiles 1 4 are available to users of the machine excavator Quick coupler The icon for the quick coupler is shown in the lower list on the menus Start and Trouble shooting In order to open the quick coupler the green function key must first ...

Страница 16: ...ch the position using the left function button blue A warning text will now be displayed in the menu view A larger warning text is also displayed upon each start up of the system and upon each activation of the shut off lever The warning must be confirmed with OK to activate the tiltrotator s functions The ability to switch positions for the rotation and tilt functions should be used as seldom as ...

Страница 17: ...d holding switch 1 left handle depressed and at the same time pulling roller B with the tilt function default roller B right handle Set position Select the set position and press OK to save the current rotor and tilt positions in the memory for the next time the system is started Saved position Select saved position and press OK When switch 1 left handle is activated the rotor and tilt functions m...

Страница 18: ...ition a certain margin of error 5 is allowed The angle of the tiltrotator in relation to the base machine excavator stick shall be 0 Perform a visual check to ensure that this is the case Select the alternative and confirm with OK As long as the hydraulic thumb is activated a warning text is shown on the display Disabling the function must be done manually It does not shut down in connection with ...

Страница 19: ...dle This is generally located on the right handle check against the handle sticker The function is only active in this view Shake function Frequency Select Frequency and adjust the frequency of the shake function Pressurising Select Feeder time Coupler and set the required value 3 12 sec The saved value regulates the time that the quick coupler locking function is pressurised Calibrate angles In o...

Страница 20: ...ngles menu On off Double Feeder must be confirmed with OK The function is only active in this view See Operation of extra hydraulics System Information Serial number The tiltrotator s specific number also found on the rating plate Software version Shows the version number for the software of each unit display CCI and TCU Supply Voltage Power supply to the control unit and tiltrotator Time Current ...

Страница 21: ... Rototilt Instructions for Use Reminder other interval The system also shows reminders for every 40th 160th and 500th hour of operation See the Rototilt Instructions for Use IMPORTANT Detailed information about the measures to be performed at each interval can be found in the instructions for the tiltrotator Interval Daily inspection and 8th hour of operating refer to different service points Brig...

Страница 22: ...rmation is displayed in display Troubleshooting ICS Historical alarms Previous alarms can be read on the historical alarms submenu The operator can delete this list Press the left function key blue to delete Alarm log All alarms are also saved in a log This entries cannot be deleted Active alarms Can be shown on the display either with a complete picture or as text on the upper bar The numbering o...

Страница 23: ... rollers shut off levers and switches A non calibrated roller is red and shows voltage V instead of percent Output signals The menu shows the current for each output signal Use the arrow keys to see the full list i INFO When the shut off lever is deactivated no movement is shown at the outputs 2200397_ _6909 ...

Страница 24: ...chine coupler quick coupler excavator locking wedge 3 If the tiltrotator is equipped with the option QuickChange the quick coupler is shown with an alternative icon see Coupler Sensor Troubleshooting of machine coupler Communications error The message RAC offline indicates a communications error on the CAN bus The warning is shown both for errors on the CAN bus and in event of a power failure Sens...

Страница 25: ...e locking pistons 3 see figure Sensor faults are indicated if the tool is engaged in the wrong order Sensor faults are indicated during oper ation if the control system loses contact with any of the sensors or the CAN bus Faults can occur due to three reasons 1 Sensor fault The warning can be acknowledged with the green function button Check whether this is a temporary or a permanent fault If the ...

Страница 26: ...B connection C Close O Open P Pump connection T Return to Tank connection T2 Return to Tank from Coupler Only X systems T4 Drain connection 11 12 13 B A T P R1 R2 3 2 5 4 1 6 7 T P T2 R1 For optimum performance and service life return T1 must be connected to free return To enable complete drainage via Drain a separate return must be connected to the tank via T4 Schematics and Overwievs for hydraul...

Страница 27: ... 2 Hydraulics Schematic ICS 2 Extra Rototilt R2 Hydraulics Schematic ICS X 2 Extra Rototilt R2 IMPORTANT Connection T2 must be connected to a separate non pressurized return line directly connected to the tank English EN EN 2200397_ _6909 ...

Страница 28: ... Rototilt Group AB 2018 03 16 schema 3 Double Acting without LH Telescope with LH B COUPLER Hydraulics Schematic ICS Basic Rototilt R3 English EN EN 2200397_ _6909 ...

Страница 29: ...ns for Coupler Coupler alternative Double Acting without LH Telescope with LH Schematic shows connections to function of locking cylinder For details of actual hydraulics refer to Instructions for Coupler Hydraulics Schematic ICS Basic Q X Rototilt R3 IMPORTANT Connection T2 must be connected to a separate non pressurized return line directly connected to the tank English EN EN 2200397_ _6909 ...

Страница 30: ... Rototilt Group AB 2018 03 16 schema 5 Double Acting without LH Telescope with LH B Hydraulics Schematic ICS High Flow Rototilt R3 English EN EN 2200397_ _6909 ...

Страница 31: ...efer to Instructions for Coupler Double Acting without LH Telescope with LH Schematic shows connections to function of locking cylinder For details of actual hydraulics refer to Instructions for Coupler Hydraulics Schematic ICS High Flow Q X Rototilt R3 IMPORTANT Connection T2 must be connected to a separate non pressurized return line directly connected to the tank English EN EN 2200397_ _6909 ...

Страница 32: ... Rototilt Group AB 2018 03 16 schema 7 Double Acting without LH Telescope with LH B COUPLER Hydraulics Schematic ICS 2 Extra Rototilt R3 English EN EN 2200397_ _6909 ...

Страница 33: ...refer to Instructions for Coupler Double Acting without LH Telescope with LH Schematic shows connections to function of locking cylinder For details of actual hydraulics refer to Instructions for Coupler Hydraulics Schematic ICS 2 Extra Q X Rototilt R3 IMPORTANT Connection T2 must be connected to a separate non pressurized return line directly connected to the tank English EN EN 2200397_ _6909 ...

Страница 34: ...up AB 2018 03 16 schema 9 5 6 Only with secure lock and sensor equiped Rototilt Harness Rototilt Harness A option oilquick R2 R8 Harness A CAN J1939 Only with secure lock R2 R8 Harness B English EN EN 2200397_ _6909 ...

Страница 35: ...8 03 16 schema 10 Rotation L Rotation R Rotation L Rotation R Tilt L Grapple C Tilt R Grapple O Tilt L Grapple C Tilt R Grapple O 1 1 1 1 1 3 4 2 2 2 2 2 Tiltrotator R2 Harness C R3 R8 Harness C English EN EN 2200397_ _6909 ...

Страница 36: ...Brown White Brown White Electric swivel 7 wires LED lamp Locking cylinder sensor Secure Lock only Each el swivel have a number of wires available for optional connection Cituated inside heat shrink tubing Max 2 Amp per wire See arrows in illustrations below BLACK BROWN BLUE WHITE BROWN BLUE WHITE 9 wires Electric swivel M12 English EN EN 2200397_ _6909 ...

Страница 37: ... Rototilt Group AB 2018 03 16 schema 12 120Ω Machine Wiring ICS English EN EN 2200397_ _6909 ...

Страница 38: ... Rototilt Group AB 2018 03 16 schema 13 Machine Wiring ICS Direct English EN EN 2200397_ _6909 ...

Страница 39: ...pinned connector M12 Keep connector plugged and clamp to appropriate harness to keep from damage When applicable Remove plug and connect to corresponding connector for Machine Coupler with option Secure Lock Harness Boom Relay Kit English EN EN 2200397_ _6909 ...

Страница 40: ...ng the alarms below consult the alarmlist in the display 1 Sensor circuit error coupler Input signal fault from the coupler sensor Check the harness in terms of crush damage or open circuit Check the sensor electrical swivel Contact the service workshop 2 Service 8h 40h 160h 500h Service Refer to Instructions of Use Perform service according to Instruction of Use and confirm 3 Error coupler circ 1...

Страница 41: ...r Check harness connectors and base machine lever switch Contact service workshop 17 Coupler function disabled Coupler error Check specific error repair and restart 18 Double shunt active No tiltrotator attached system in double shunt mode Refer to Instructions of Use 19 Steering error Problem with joystick steering check display for specific error Go to Menu Troubleshoot select alarm and confirm ...

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