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Introduction 

 
This  micro-processor  controlled  3  stage  DC-DC  charger  can  be  installed  as: 
battery  charger  or  battery  equalizer  or  regulated  dc-dc  step-down  converter.  It 
operates  with  any  DC  input  source  of  24-  30  V  with  various  output  voltage 
according to selected installation. 
 

Applications & Features 

 
1.  As a 3 stage charger for 12V battery bank from a 24V source, it has selection 
 

for Wet, AGM and Calcium-Calcium battery types. 

 

With the optional Remote Display Module, user can set the absorption voltage 

 

level & time and the float voltage. 

2.  As a Battery Equalizer which balances both 12V series connected batteries in 
 

a 24V battery system during charging and even under highly unbalanced load 

 

from center tap. 

3.  As  a  DC-DC  Step  Down  Converter  (Voltage  Reducer)  with  regulated  40A, 
 

13.8 VDC output for voltage sensitive load. 

4.  Automatic  car  ignition  connection  to  enable  operation  only  when  car  is 
 

switched on or by manual remote simple on-off contact control. 

5.  Optional remote control display module (BBR-3100) for charger application. 
6.  Optional temperature sensor (ATS-5120) for battery. 
 

Protection

 

 

Low Input Voltage 

Unit output will be off when input voltage is less than 22V +/- 1V. The output 
will shut down immediately and

 

LED A turns red. When input voltage rises 

higher than 24V for 2 minutes continuously, the unit will return to normal 
operation again, LED A turns green again. 

 

High Input Voltage 

 

Unit output will be off when input voltage is above factory preset level LED A 

 

turns red. 

 

When input  voltage  drops  below the  preset level  unit operates  again, LED  A 

 

turns green again. 

 

Output Short Circuit 
 

When output is short circuited, unit will be disabled and LED A turns red. 

 

After  short  circuit  is  removed,  unit  has  to  be  manually  switched  off  then  on 

 

again to restore normal operation 

 

Output Overloaded 

 

If unit is continuously overloaded, unit will be disabled and LED A turns red. 

 

After overload is fixed, unit has to be manually switched off then on  again to 

 

restore normal operation 

 

Содержание BBC-3140

Страница 1: ...y connection made on the output 2 Always double check on the correct polarity on both the input and the output before the last wire connection is made on the output and input terminals 3 Use appropria...

Страница 2: ...is switched on or by manual remote simple on off contact control 5 Optional remote control display module BBR 3100 for charger application 6 Optional temperature sensor ATS 5120 for battery Protection...

Страница 3: ...reset limit unit shuts down and LED A turns red Unit has to be manually switch off then on again to restore normal operation when unit cools down to room temperature Battery Over temperature When batt...

Страница 4: ...ches to ON NO OUTPUT LED B BLINKS LED C OFF LED A LED operation status Green Unit in normal operation and power on Red Unit is not operating and is in protection mode or wrong dip switch selection LED...

Страница 5: ...LED will blink until selection has been corrected BATTERY CHARGER MODE DIP 1 UP AGM GEL battery type Absorption 14 1V Float 13 2V DIP 2 UP Wet battery type Absorption 14 4V Float 13 5V DIP 3 UP Calciu...

Страница 6: ...on 2 Push up the single DIP SWITCH that matches your battery type 3 DIP 1 AGM GEL DIP 2 WET DIP 3 CALCIUM CALCIUM 4 Only one DIP switch is allowed to be in up position 5 Double check for correct polar...

Страница 7: ...lk LED C flashing green At Bulk charge mode charger puts about 40 Amp of constant charging current to the battery until the battery voltage rises to the Absorption Voltage level according to the selec...

Страница 8: ...rrect polarity on the input and output before connections are made Any wrong polarity on the input or output connection will damage unit 3 Unit can be set to Automatic car ignition control or manual r...

Страница 9: ...ed as a 12VDC source Short circuit the remote control ignition terminal for continuous operation Double check for correct polarity on the input and output before connections are made Any wrong polarit...

Страница 10: ...70mA Full Load Input Current at output 13 8V 40A 26 5A Input Current Level when Output Short Circuit 2 5A Protections Input Under Voltage LVD Low Voltage Disconnect Auto reset 22V 24V Input Over Volta...

Страница 11: ...nit B When these two terminals are open circuit there will be no output C Remote On Off function by connecting the two wires to the ignition terminal as shown Short On Open Off This function is applic...

Страница 12: ...d wire to the ignition terminal at back of unit Make connection of the red wire to the ignition switch of the car The unit will operate when the ignition is switched on The power on off switch F of th...

Страница 13: ...e Range 13V to 15 5V Absorption Time 1 hour to 6 hours Float Voltage 12 6V to 14V PREPARATION FOR USE WITH REMOTE DISPLAY PANEL CORRECT SETTING OF DIP SWITCH 4 OR 5 Push either DIP 4 or DIP 5 to On up...

Страница 14: ...ay Module III Panel Buttons Operation 1 To switch ON LED backlight 2 Scroll up display of the real time information of main unit BBC 3140 3 Scroll down display of the real time information of main uni...

Страница 15: ...n the main unit Following is displayed when in charger mode Battery type selected Charging voltage Charging current Temperature of the battery State of charging bulk absorption float Type of fault if...

Страница 16: ...Battery Over Temperature protection 4 Power unit is set at 13 8V Voltage Reducer Mode 5 Half Output Half the Input voltage V Setting the User Defined Charging Parameters The Absorption voltage 13 0V...

Страница 17: ...VI Flow Chart of Value Setting Instruction...

Страница 18: ...An example of setting the values in user defined charging profile REV3 201404 7673 3140 3522...

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