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5.4

Troubleshooting

5.4.1

Vibration induced by road conditions can cause plumbing to loosen. In the event

of a leak first check for any system components that are loose. Most leaks can be

resolved by simply tightening the hardware.

5.4.2 Pump Will Not Start/Blows Circuit- Check:

Electrical connections, fuse or breaker, main switch, and earth connection.

ii.

Is the motor hot? If it is the thermal breaker may have triggered; it may

reset when cool (This is an automatic, not manual service).

iii.

Is voltage present at the switch? Try to bypass the pressure switch. Does

the pump operate, if it does it indicates faulty switch.

iv.

Charging system for correct voltage (± 10%) and good earth.

For an open or grounded circuit, or motor; or improperly sized wire.

vi.

For seized or locked diaphragm assembly (water frozen?).

5.4.3 Will Not Prime/Splutters - (No discharge/motor runs) - Check:

Is the filter clogged with debris?

ii.

Is there water in the tank, or, has air collected in the hot water heater?

iii.

Is the inlet pipework/plumbing sucking in air at plumbing/connections?

iv.

Is inlet/outlet plumbing severely restricted or kinked?

Proper voltage with the pump operating (± 10%).

vi.

For debris in pump inlet/outlet valves or swollen/dry valves.

vii.

Pump housing for cracks or loose drive assembly screws.

5.4.4 Pump Will Not Shut-Off/Runs When Tap is Closed - Check:

Output side (pressure) plumbing for leaks.

ii.

For air trapped in outlet side or pump head.

iii.

For correct voltage to pump (± 10%).

iv.

For loose drive assembly or pump head screws.

Are the valves or internal check valve held open by debris or is the rubber
swollen?

vi.

Pressure switch operation/adjustment, refer also to shut-off adjustment
instruments for the switch.

5.4.5 Noisy Or Rough Operation- Check:

For plumbing which may have vibrated loose.

ii.

Is the pump plumbed with rigid pipe causing noise to transmit?

iii.

Does the mounting surface multiply noise (flexible)?

iv.

For mounting feet that are loose or too tightly compressed.

For loose pump head to motor screws (3 long screws).

vi.

With the pump head removed. Is noise from motor or pump head?

3 5

www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans

Содержание sherbourne

Страница 1: ...VOL KS Wjig E M _ __________ Fe6ruary 2001 1 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Страница 2: ...UTO SLEEPER CONFORMS TO THE CEN STANDARD EN1646 1 1998 FOR ABITATION REQUIREMENTS RELATING TO HEALTH AND SAFETY 0 ENABLE ANY QUERIES YOU MAY HAVE TO BE DEALT WITH EFFICIENTLY _WAYS QUOTE YOUR VEHICLE...

Страница 3: ...59 SCHEMATIC LAYOUT 60 S r E PRECAUTIONS i GENERAL 61 ELECTRICAL SYSTEMS 61 GAS APPLIANCE FITTINGS 62 _PG SAFETY 63 66 ENTILATION 66 DO S DO NOT 67 AIRBAGS 67 RE SAFETY ADVICE 68 ENTILATION DIAGRAM 69...

Страница 4: ...side temperature of minus 15 C within 4 hours i HISTORICAL The Volkswagen Sherbourne was launched at the 1999 Earls Court Caravan and Leisure Show HANDBOOK Please ensure that you are fully conversant...

Страница 5: ...Maximum Technically Permissible Laden Mass MTPLM is not exceeded be aware that it is an offence to exceed the MTPLM You should now refer to Section 11 Weights containing the Weight Data for your vehi...

Страница 6: ...outlets Switch the second 10 amp MCB MCB2 to the UP position ON This circuit controls the 230 volt supply to the Fanmaster vi Switch the 6 amp MCB MCB3 to the UP position ON This circuit controls the...

Страница 7: ...er and with caution Ensure that all fresh water taps connections are turned off after use Have care and consideration when using all facilities toilets and showers etc and leave them clean and tidy Yo...

Страница 8: ...res are not allowed Awnings and tents should only be used when permission has been obtained When on grass and staying for more than a few days the ground sheet and or side flaps of awnings should be p...

Страница 9: ...ever your Merest there is a lot to learn but please observe the following code Guard against all risk of fires Hay and heathland catch alight easily and once ablaze are very hard to put out Remember F...

Страница 10: ...erial don t remove it Take notes and photographs not specimens I ir e bye laws and be considerate to others Mationa Trust property or Country Parks have regulations to protect the wildlife r c t h e s...

Страница 11: ...hese are stowed in the wardrobe For use place the table legs in the floor base plates having first removed the safety bungs and place the table as appropriate on the legs Do not under any circumstance...

Страница 12: ...o the vehicle a fire extinguisher and a footwell courtesy light 4 4 SEATING AREA 4 4 1 An inward facing settee is situated at the forward end of the offside of the vehicle Access to the underside of t...

Страница 13: ...may be divided from the rear of the vehicle by first releasing the floor catch and then sliding the partition door across to meet up with the unit on the offside of the vehicle This effectively conce...

Страница 14: ...ed closed whilst the vehicle is in motion or if required locked in their intermediate travelling position for extra ventilation 9 Ventilation 9 1 1 The Sherbourne is fitted with a Seitz Heki 2 roof ve...

Страница 15: ...ecial maintenance 13 1 2 Maximum load within the area encompassed by the roof rack should not exceed 280lbs with a maximum loading of 17lbs per square foot 13 1 3 When a top box is fitted ensure that...

Страница 16: ...wheel spanner C in the carrier to the stop as shown in the illustration Grip wheel spanner firmly with both hands lift slightly and swing to the right until the spare wheel bracket with the large hole...

Страница 17: ...skills and tools are required To do this bend out the stop pin to the side in the direction of the arrow 1 Then pull the stop pin out in the direction of the arrow 2 The spare wheel carrier is now hei...

Страница 18: ...hich the supporting bolts should pass with spacer tubes in the wall cavity These awning plates may then be concealed with the ABS covers found in the awning kit Your Auto Sleeper dealer will give furt...

Страница 19: ...3 9 o 9 0 o o O Q w M W C O O a S3 5 2 H O c CO K I O z co 03 dd 5 2 o to 02 m i 3 s I m Q www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Страница 20: ...www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Страница 21: ...www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Страница 22: ...www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Страница 23: ...l T Q UJ if o L i_ Q T O U _ o X CO Z o DC UJ z cr o o o z X Q D z o x 00 3 o a UJ CD CO CO UJ q u o o cr c o o o O Q _ ro CM O if O m rO CM O if J a P O CM O 00 O ro tj CM O 00 o r 0 d CM O 00 o m 4...

Страница 24: ...is necessary for selecting the energy source A C B 2 1 2 The refrigerator is set into operation by pushing button A main switch The AES LED C lights green showing AES system working Push button B is u...

Страница 25: ...in the line no gas Switch A briefly off and then on again It might be necessary to repeat this operation 2 3 times if the tubing contains air after changing gas bottles repairs etc If this does not he...

Страница 26: ...mperature so we suggest that you start it well in advance of a trip and if possible store it with pre cooled foodstuffs 2 10 2 The temperature of the refrigerator main compartment is set for all three...

Страница 27: ...s this might damage the plastic surfaces of the refrigerator neither should any sharp objects be used to scrape off the ice 2 14 4 The defrost water runs from a collector channel to a receptacle at th...

Страница 28: ...ator correctly connected and is the fuse 230v intact iii Is the 12v fuse intact iv Disconnect the wall plug and the 12v wires before servicing Check the fuses on the circuit board under the black cove...

Страница 29: ...ee from combustible material 2 20 Some Useful Hints Make sure that 2 20 1 Defrosting is carried out periodically 2 20 2 The refrigerator is clean and dry with the door left open when it is not to be u...

Страница 30: ...g on Switch the slide valve a to Ventilation switch and the slide valve b to high setting or low load Switching Off Move the slide valve a to middle position If the appliance is switched off after a h...

Страница 31: ...s double duct must be checked regularly particularly at the end of long trips Also check the mounting of the appliance and the cowl 3 Following a blow back misfire always have the exhaust gas system c...

Страница 32: ...hen in the garage 5 During the initial operation of a brand new appliance or after it has not been used for some time a slight amount of fumes and smell may be noticed for a short while This can be re...

Страница 33: ...scription 4 2 1 With the unit connected to a protected 240 volt electrics its operation is fully automatic once switched on The unit is capable of providing up to 12 amps should this load be exceeded...

Страница 34: ...of water The pump should cycle but its OFF time must be 2 seconds or longer If the cycling is correct leave alone If the pump is cycling rapidly increase the setting by turning the screw clockwise 11...

Страница 35: ...t pipework plumbing sucking in air at plumbing connections iv Is inlet outlet plumbing severely restricted or kinked v Proper voltage with the pump operating 10 vi For debris in pump inlet outlet valv...

Страница 36: ...Position tank vertically and swivel pour out spout upwards fig 3 6 1 4 Remove dosage cap of pour out spout Add required amount of toilet fluid in the dosage cup fig 4 Add approximately 2 litres of wat...

Страница 37: ...s up The waste level indicator lights up when the tank contains more than 15 litres of waste Do not allow the waste holding tank to become overfilled 6 3 2 Open the access door and remove the holding...

Страница 38: ...tical use a damp cloth then wipe dry with a soft piece of fabric or duster for extra shine Alternatively use a lukewarm solution of washing up liquid 6 4 5 It is advisable to drain the fresh water tan...

Страница 39: ...emical agents have been used or if the product has been altered in any way or has been repaired by unqualified persons or if the serial number and or date has been altered or removed 6 8 5 Should the...

Страница 40: ...e probe to reach temperature Should the flame go out when the knob is released the procedure should be repeated holding the knob depressed for slightly longer 7 2 4 For simmering turn the knob further...

Страница 41: ...r before using it for the first time Use soapy water and rinse carefully 7 4 3 To light Open door push in the control knob and turn on to gas Mark 9 Press the ignition button The burner should ignite...

Страница 42: ...7 5 10 Do not under any circumstances use the oven as a space heater 7 6 Temperature Control 7 6 1 The temperature in the oven is controlled by a thermostatic gas tap and is variable over the range 1...

Страница 43: ...ng tin provided are the largest that should be used in this size oven Larger items may well affect the circulation and heat distribution Best results will be obtained by following the shelf positions...

Страница 44: ...knob The vent incorporates a 2 way fan motor its preferred method of operation may be selected by a rocker switch incorporated into the body of the vent Switch positions represent the following loadi...

Страница 45: ...d by switching on the heater for a short period max 2 minutes 9 3 6 Note If just the cold water system is being used without the water heater the heater tank is also filled up with water In order to a...

Страница 46: ...rom approximately 30 to 70 C Switch on water heater at the slide switch a on the control panel the green indicator lamp Operation then lights up If there is air in the gas supply line it may take up t...

Страница 47: ...s fixed at approx 70 C For a faster heating up period the appliance can be simultaneously operated on both gas and electrical power Maintenance Use wine vinegar for de scaling the water heater this sh...

Страница 48: ...g on several times or change gas bottle Yellow light comes on when pump is operated Voltage near 10 5v Charge battery Red light comes on and after 30 40 mins water and steam Fusible plug blown Replace...

Страница 49: ...proceed with steps 13 1 1 13 1 3 in reverse order 10 2 To Open in the Intermediate Position see figure 3 above 10 2 1 Open the toggle catches on either side of the glass 10 2 2 Grasp the metal bar in...

Страница 50: ...cker in the recessed grip and engage in the opposite end rod with rocker 10 6 Caution 10 6 1 In extremely bright sunshine the black out blind must only be closed two thirds and the pane must be set in...

Страница 51: ...e with soap suds and plenty of water or use the Seitz special cleaner 10 7 2 Use talcum to care for the rubber seals 10 7 3 Only use water and mild soap suds to clean the blinds 10 7 4 The guarantee b...

Страница 52: ...g and pump switch also incorporate a trip 1 4 MINIATURE CIRCUIT BREAKERS 1 4 1 Four miniature circuit breakers are provided marked 1 4 These act as circuit switches and protection devices The circuits...

Страница 53: ...is re set by switching back on again against the spring pressure in an upwards direction 2 3 In normal operation these MCB s should be left in the ON position The residual current device RCD is fitte...

Страница 54: ...6 amp 230v Socket Outlet Truma E2400 Space Heater Optional on Styrofoam Refrigerator Mains Op Battery Charger Water Heater and 230v Light 5 4 www vwT4camper info a useful website for owners and enthu...

Страница 55: ...UG DELETED ERtOCE FUSE W AS 15A JO A FUSE DELETED r e i s i c n ___________ l water sensor had 2 w re s w ate r pump had i w ire www vwT4camper info a useful website for owners and enthusiasts of VW T...

Страница 56: ...uld give no cause for concern 3 WATER PIPE CONNECTIONS 3 1 1 The Sherbourne water pipework is fitted with push on connectors in place of the more normal jubilee clips Whilst these connectors are desig...

Страница 57: ...5 7 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Страница 58: ...est regulations governing the installation and use of LPG in motorhomes 3 GAS 3 1 Two types of LPG are available Butane and Propane Butane is usually supplied in blue cylinders and propane in red or o...

Страница 59: ...l isolating valves 7 APPLIANCES 7 1 Appliances should be used in line with the manufacturers instructions and serviced by qualified persons 8 VENTILATION 8 1 There are various ventilators fitted to th...

Страница 60: ...60 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Страница 61: ...as locker In winter conditions make sure the vents are clear of snow and mud These openings should be regularly checked and any mesh covering them cleaned with a stiff brush to prevent any risk of the...

Страница 62: ...NGS 3 1 Operating Instructions 2 1 1 Please read the instructions and labels provided with your appliances carefully and keep them handy for future reference Make sure you have means of lighting the g...

Страница 63: ...icing and cleaning as directed in the manufacturer s handbooks 3 9 Fire 3 9 1 In case of fire try to turn off the cylinder valve remove the cylinder from the fire and extinguish the fire with a dry co...

Страница 64: ...the gas line is capped off vii If taps are stiff to operate or appear to be a source of leakage call in a competent installer to rectify LPG taps require a special grease viii Always seek advice when...

Страница 65: ...check that the washer is present is sound and is correctly positioned prior to making the connection Where the connection relies on a metal to metal seating or bull nose connection to obtain a gas tig...

Страница 66: ...lation aperture of a size commensurate with the rating of the appliance itself It is either gauze covered or incorporates a fixed plastic vent Fixed lower ventilation is shown on the drawing on page 8...

Страница 67: ...e the cooker to heat the interior of the vehicle vii Store aerosols in any compartments adjacent to the heater or any source of heat viii Operate any gas appliance while the vehicle is being refuelled...

Страница 68: ...not leave children alone 9 3 2 Means of Escape Make sure you know the location and operation of the emergency exits Keep all escape routes clear 9 3 3 Combustible Materials Keep them clear of all hea...

Страница 69: ...Door V e n t Low L e v e l 21 00mm 2 CN X C D 00 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Страница 70: ...www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Страница 71: ...of abrasive materials can reduce the thickness of the gel coat to a potentially harmful extent Depending on the severity of the discolouration use either Caravan Pride Cleaner or in extreme cases Cara...

Страница 72: ...r local Farecla outlet 3 UPHOLSTERY MAINTENANCE 3 1 Cleaning 3 1 1 Upholstery should be brushed or vacuumed regularly Fabrics should be wiped every six to eight weeks with a lint free cloth and fabric...

Страница 73: ...s should be removed by use of fine grade wire wool and furniture wax 6 2 Heavy stains may need to be sanded out and the edging re polished with a proprietary varnish Ronseal etc The high gloss finish...

Страница 74: ...t odours working back through the shower and sink outlets flush the waste tank through with a small amount mild disinfectant 9 2 2 Depending on the use of the waste tank it is possible that this will...

Страница 75: ...S 1 4 1 To prevent uneven bleaching and possible excess sunlight onto the furniture and fabrics we recommend that either the curtains or blinds are left drawn 1 5 REFRIGERATOR 1 5 1 Leave the refriger...

Страница 76: ...ug and remove drain plug 1 9 5 When procedure has been completed replace drain plug and waste holding tank Clean the seals and grease them after drying 1 9 6 Leave the blade of the holding tank open D...

Страница 77: ...sattery does not hold its narge Failed battery Check cells with hydrometer change electrolyte if necessary Current being drawn Check all appliances are off when not in use iattery discharges over a P...

Страница 78: ...e unit Refer to dealer ashes but gas does not lignite lignition can be heard to be Faulty fridge ignition switch Refer to dealer Isparking but no flashing on Ifridge switch Fridge does not operate on...

Страница 79: ...by appliance 10A maximum available do not use appliance Water Heater does not operate on 230v No power Switch on MCB isolator switch check fuse Battery Charger does not operate Charger switched off Sw...

Страница 80: ...cylinder in an open area away from any sources of ignition Contact the site warden and or the local gas supplier ellow flame Lack of primary air Please note yellow tipping to the flame is normal Refer...

Страница 81: ...d refer to dealer if necessary Water gauge does not show correct readings Calibration control incorrectly set Re calibrate Water gauge does not operate Probe fault Refer to dealer check probe connecti...

Страница 82: ...ipment and personal effects such as clothing food pets bicycles sailboards sports equipment etc 3 2 3 Note 2 Warning Under no circumstances should the maximum technically permissible laden mass of thi...

Страница 83: ...from the user payload Auto Sleepers include the low voltage 230V connection cable and the second battery in the mass in running order 3 4 4 Options Personal effects and Accessories When options person...

Страница 84: ...form below is the weight data of your Auto Sleeper 4 2 Weight Data Table 2 4D 2 5TDi 2 5Tdi Auto 3 3 1 MTPLM 3300 3300 3300 3 3 2 Mass in Running Order 2670 2700 2710 3 4 1 Mass of the User Payload 6...

Страница 85: ...WIDTH MIRRORS EXTENDED 2420 WIDTH MIRRORS FOLDED 2170 HEIGHT 2700 INTERNAL HEIGHT MAXIMUM 1920 INTERNAL HEIGHT MINIMUM 1850 SINGLE BED OFFSIDE NA SINGLE BED NEARSIDE NA DOUBLE BED 1850x 1230 OVERCAB B...

Страница 86: ...2 Vehicle Type 2 1 Vehicle Model 2 2 Auto Sleepers Production Number 3 Keys 3 1 Ignition Key 3 2 Door Key if applicable 3 3 Fuel Filler if applicable 3 4 Water Filler 3 5 Gas Compartment Key 3 6 Toile...

Страница 87: ...Tel 01325 332626 333111 Cranham Motorhomes Old Gailey Park Southend Arterial Road Upminster Essex RM14 1TJ Tel 01277 222555 Bowers Leisure Essex Hampshire and Dorset Motor Caravans Dunmow Road Iford...

Страница 88: ...tor Caravan Centre Suffolk Road Great Yarmouth Norfolk NR31 OLN Tel 01493 601696 Spinney Motor Caravans Caravan Court Knutsford Road Cranage Nr Holmes Chapel Cheshire CW4 8HJ Tel 01477 535808 Strathav...

Страница 89: ...vehicle by the motorhome converter 2 3 2 Appliance manufacturer s instructions 2 3 3 Driver s handbook or equivalent supplied by the chassis manufacturer 2 4 A vehicle is accepted for service at the d...

Страница 90: ...CHASSIS OR UNDERBODY SECTION 5 ATTACHMENTS TO BODY EXTERIOR SECTION 6 INTERNAL SECTION 7 ELEVATING ROOFS SECTION 8 GAS SYSTEMS SECTION 9 WATER SYSTEM SECTION 10 ELECTRICAL SYSTEMS SECTION 11 VENTILAT...

Страница 91: ...and closing 2 1 2 Check fixing of top hinge rail on top hung windows 2 1 3 Check for good weather seal when window is closed and latched 2 1 4 Check catches and stays for satisfactory operation 3 DOO...

Страница 92: ...e secure to body Any fastenings that require releasing to remove the tank should be free of rust and operate freely Removal flushing cleaning and replacing of tanks will be carried out at the prior re...

Страница 93: ...access to upper bunks and that where applicable protection against falling out and entrapment is provided 6 5 Curtains Blinds Nets 6 5 1 Check track is secure and curtains draw freely without snagging...

Страница 94: ...on your fire extinguisher and the fire precaution arrangements on the caravan park 6 10 Portable or Open Flame Heating Equipment 6 10 1 Check for its presence The customer must be advised against its...

Страница 95: ...piping for condition damage and correct support 8 2 3 Carry out an overall leak test 8 3 Appliances 8 3 1 In general the checking of gas appliances can be divided into the following 1 Cleaning 4 Flue...

Страница 96: ...appliances and flue terminals They should be free from damage and corrosion Check for leakage of flue gases into the vehicle 8 3 10 Flame Failure Device FFD i Where fitted FFD should be checked to en...

Страница 97: ...t are clear and not obstructed 9 3 4 Check delivery hose and electric cable are secure and satisfactory 9 4 System Check 9 4 1 Operate pump Check all piping for leaks 9 4 2 Operate taps and shower If...

Страница 98: ...t all appliances 10 2 Mains 230 Volt System 10 2 1 It is recommended that the inspection and certification of the 230 volt system be carried out by a qualified electrician who is an approved contracto...

Страница 99: ...1 SECTION 3 DOORS EXTERNAL 3 1 INTERNAL 3 2 SECTION 4 CHASSIS CORNER STEADIES 4 1 FOLDING STEP 4 2 WATER TANK MOUNTS 4 3 SPARE WHEEL 4 4 WHEEL BOXES 4 5 SECTION 5 BODY EXTERIOR ROOF LIGHTS 5 1 ROOF RA...

Страница 100: ...R SYSTEM FRESH WATER TANK 9 1 WASTE WATER TANK 9 2 FILTER PUMP 9 3 SYSTEM CHECK 9 4 WASTE WATER SYSTEM 9 5 COUPLINGS FLUIDS 9 6 SECTION 10 ELECTRICS 12 VOLT SYSTEM 10 1 BATTERIES 10 1 1 WIRING 10 1 2...

Страница 101: ...ER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE 101 www vwT4camper info a useful website f...

Страница 102: ...so apply to motorhome which are the subject of hire purchase or credit sale agreements 1 3 2 This Warranty does not extend to faults attributable solely to wear and tear or to defects repaired by or o...

Страница 103: ...eached by the Society of Motor Manufacturers and Traders 1 3 8 This Warranty is valid only in the United Kingdom and the Company s distributors dealers or agents have no authority to vary the terms he...

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