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• The old (damaged) door outer panel with retaining rails is re‐
– Install front -2- and rear -6- retaining rails to door inner part.
For this use “bolt without point with thick washer”.
Specified torque for bolts -3- and -5-: 10 Nm.
– Fit two guide bolts in lower edge of door inner part.
The painted door outer panel is first offered up without bonding
agent.
To fit door outer panel, assembly block from assembly tool set -
T 10237- is required. A strip of “Tesa Power Strips large” -6- is
applied on the lower side. The pin has the minimum dimension
for the gap width. The non bonded surface is brought into position
with the adjacent component.
– Bond assembly block -3- on door outer panel.
– Guide door outer panel -1- over guide bolts in lower edge of
door inner part.
– Adjust gap to side member and door outer panel height using
wedges -4- from assembly tool set -T 10237- .
Golf 2004 ➤
General body repairs, exterior - Edition 04.2008
98
Rep. Gr.58 - Rear doors, door components
