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The parts are joined by the front -7- and rear -5- retaining rails.
The retaining rails are bolted to the door inner part and bonded
to the door outer panel.
The door inner part -6- serves amongst other things as the pre‐
viously known assembly carrier. Loudspeaker, window regulator,
window regulator motor, wiring, window guides, exterior mirror
and door lock are mounted on the door inner part.
The door outer panel -1- is additionally bolted to the lower edge
of the door inner part. The window slot seals, insulation and door
outer handle are mounted on the door outer panel.
Caution
Bolts of different types are used to secure door outer panel. If
these are fitted in the wrong positions, the door outer skin will
be damaged.
1 - Door outer panel
❑ Removing and installing
2 - Edge protection
❑ Between door outer skin
and door inner panel
3 - Bolt
❑ Feature: bolt with poin‐
ted end and thin washer.
❑ Qty. 6 on lower edge
❑ Qty. 2 in area of top sec‐
tion of trim
❑ 10 Nm
4 - Rear retaining rail
❑ Adhesive:
DH 009 100 03
5 - Bolt
❑ Feature: bolt without
pointed end but with
thick washer.
❑ Qty. 10 for both retain‐
ing rails on 4 door mod‐
els
❑ Qty. 11 for both retain‐
ing rails on 2 door mod‐
els
❑ 14 Nm
6 - Door inner part
❑ Assembly overview
7 - Front retaining rail
❑ Adhesive:
DH 009 100 03
8 - Bolt
❑ Feature: bolt with pointed end and thick washer.
❑ Qty. 1 for front area of top section of trim
Golf 2004 ➤
General body repairs, exterior - Edition 04.2008
1. Front door
47