P24AL & P34AL Service Manual
SERVICING OPERATIONS
12/2016
9-10
5.
Rotate the cutter, aligning the shaft and hub key way and inserting the key to its full depth.
6.
Install the gasket, the retainer, and the socket head cap screw and tighten to approximately 15 ft.
lb. torque.
7.
Check and adjust the cutter height per “Cutter Height Adjustment” instructions.
Bearing Bracket and Cutter Disc Removal.
1.
Remove the cutter assembly per instructions.
2.
Match mark the bearing bracket support arms with the water tank for reassembly reference.
3.
Remove the splash shield and ice deflector plate from the ice discharge opening.
4.
Support the bearing bracket to keep it from falling in the tank. Loosen and remove the four cap
screws and lock washers from the ends of the bearing bracket support arms.
5.
Lift the bracket and cutter disc from the tank. Be sure the support arms are match marked for
reassembly. You may have to gently drive the support arms up or down to release them from the
tank walls.
6.
With the bracket and disc assembly turned upside down, remove the cotter pin from the shaft.
7.
Loosen and remove the slotted hex nut, spring washer, and spacer.
8.
Lift the cutter disc from the keyed shaft, being careful not to loose the shaft key.
The cutter shaft and bearings are sealed in the bearing bracket assembly. The cavity between the
bearings has been filled with a food-grade grease to prevent the presence of moisture and prolong the
life of the unit. If there is any vertical or side movement of the shaft or if the bearings feel rough or
tight when turning the shaft, the assembly should be dismantled and rebuilt. Refer to the cutter tank
assembly drawing, Figure 9-5A, for parts location and identification.
Cutter Shaft and Bearing Removal.
Note: Use only a soft mallet or other soft tool for fitting all parts into place.
1.
With the bearing bracket assembly removed from the tank, press the shaft out of the housing
from the bottom up.
Note: The two top bearings may come out with the shaft along with the upper seal and excluder.
2.
Turn the bracket over and press the bottom bearing out the bottom, along with the lower seal.
3.
There are three spacers on the shaft that should be removed and labeled as to their location.
Remove them as they are made accessible.
4.
Clean and inspect all parts for wear or damage. Discard all parts showing any indication of
damage.
Cutter Shaft and Bearing Installation.
1.
Clean the inside of the bearing housing of grease or foreign matter. Further clean the top bearing
housing with pro-lock cleaner and primer (or a suitable substitute) and remove the pipe plugs
from the side of the housing
2.
Apply a thin coat of Loctite
RC/609 retainer (or a suitable substitute) to the inner surface and
bearing shoulder of the top of the bearing bracket.
3.
Insert a bearing in the top housing and set it in place.
4.
Clean the cutter shaft and press the top bearing onto the shaft.
Содержание P-24AL
Страница 1: ...12 2016 P 24AL P 34AL TUBE ICE MACHINE Service Manual 5000 ...
Страница 10: ...P24AL P34AL Service Manual TABLE OF CONTENTS 12 2016 vi ...
Страница 14: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 4 Figure 1 1 P24AL 1 Front Side Control Panel ...
Страница 15: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 5 Figure 1 2 P24AL Right Side ...
Страница 16: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 6 Figure 1 3 P24AL Back Side ...
Страница 17: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 7 Figure 1 4 P24AL Left Side ...
Страница 18: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 8 Figure 1 5 P34AL Front Side Control Panel ...
Страница 19: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 9 Figure 1 6 P34AL Right Side ...
Страница 20: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 10 Figure 1 7 P34AL Back Side ...
Страница 21: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 11 Figure 1 8 P34AL Left Side ...
Страница 22: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 12 ...
Страница 28: ...P24AL P34AL Service Manual INSTALLING YOUR TUBE ICE MACHINE 12 2016 3 4 Figure 3 2 P24AL Foundation Layout ...
Страница 31: ...P24AL P34AL Service Manual INSTALLING YOUR TUBE ICE MACHINE 12 2016 3 7 Figure 3 4 P34AL Foundation Layout ...
Страница 32: ...P24AL P34AL Service Manual INSTALLING YOUR TUBE ICE MACHINE 12 2016 3 8 Figure 3 5 Lifting Procedure for P24AL ...
Страница 33: ...P24AL P34AL Service Manual INSTALLING YOUR TUBE ICE MACHINE 12 2016 3 9 Figure 3 6 Lifting Procedure for P34AL ...
Страница 53: ...P24AL P34AL Service Manual HOW YOUR TUBE ICE MACHINE WORKS 12 2016 4 3 Figure 4 1 Piping Schematic for P24AL ...
Страница 54: ...P24AL P34AL Service Manual HOW YOUR TUBE ICE MACHINE WORKS 12 2016 4 4 Figure 4 2 Piping Schematic for P34AL ...
Страница 62: ...P24AL P34AL Service Manual START UP OPERATION 12 2016 5 8 ...
Страница 84: ...P24A P34A Service Manual TROUBLESHOOTING 12 2016 8 12 ...
Страница 97: ...P24AL P34AL Service Manual SERVICING OPERATIONS 12 2016 9 13 Figure 9 5B P24A Water Tank Assembly ...
Страница 110: ...P24AL P34AL Service Manual SERVICING OPERATIONS 12 2016 9 26 ...
Страница 126: ...P24AL P34AL Service Manual TABLES CHARTS 12 16 16 11 8 ...
Страница 130: ...P24AL P34AL Service Manual INDEX 12 2016 12 4 ...
Страница 131: ...Appendix A ...
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