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Vogt AM Series, Руководство по обслуживанию

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Introduction

Introduction

This manual deals with the installation, operation and maintenance of VOGT Monobloc 
AM series centrifugal pumps.

The  operation  of  a  centrifugal  pump,  chosen  in  accordance  with  all  the  technical 
background, can deliver for various causes, a poor service. This is generally due to 
poor installation and/or operation of the pumping equipment.

Efficient service is only achieved by installing and operating the pumping equipment 
correctly,  therefore,  the  instructions  in  this  manual  must  be  fully  complied  with. 
Pumps should not be used for purposes other than the service conditions stipulated at 
the time of purchase.

The nameplate installed on the pump describes the most important features of the equipment purchased.

The design, materials and workmanship incorporated in the construction of VOGT pumps allow for a long, trouble-free 
service life. The life and satisfactory performance of the VOGT pumping equipment, in any case, depend on a correct 
application, installation and, in addition, of a periodic inspection and careful maintenance.

VOGT S.A. will not be responsible for physical injury, damage or other inconveniences caused by improper installation, 
operation or maintenance.

The warranty is only valid when the equipment is used for the application for which it was ordered.

In  case  of  any  doubt  or  additional  information  regarding  the  installation,  operation  or  maintenance  of  the  pumping 
equipment, contact qualified technical personnel by calling the head office or any authorized distributor.

VOGT  S.A.  reserves  the  right  to  make  changes  in  design,  dimensions,  etc.,  at  any  time  without  notice  and  without 
incurring any obligation.

The contents of this publication are based on the latest product information at the time of going to press.

No part of this publication may be reproduced without written permission from VOGT S.A.

This manual should be considered a permanent part of the pump and should remain with the pump if it is sold or moved.

Содержание AM Series

Страница 1: ......

Страница 2: ...tisfactory performance of the VOGT pumping equipment in any case depend on a correct application installation and in addition of a periodic inspection and careful maintenance VOGT S A will not be responsible for physical injury damage or other inconveniences caused by improper installation operation or maintenance The warranty is only valid when the equipment is used for the application for which ...

Страница 3: ...ng parts Never operate the pumping equipment if it is missing any protection from rotating parts Always keep the pump at least one meter away from building walls or other equipment during operation to prevent fire and to provide adequate ventilation Always perform inspection before starting the pump In this way you can avoid an accident or damage to the equipment Children and pets should not go ne...

Страница 4: ...pment The working conditions indicated in the order cannot be modified Should this occur VOGT S A must be informed Improper use outside the working conditions or assembly disassembly by untrained personnel may lead to risks to life the pump and other accessories in use or the normal operation of the equipment In order to benefit during the warranty period from the Guarantee offered by VOGT S A it ...

Страница 5: ...per installation or mishandling of the pumping equipment Efficient service can only be achieved by installing the pump correctly therefore the instructions in this manual must be complied with in their entirety Pumps should not be used for purposes other than the service conditions stipulated at the time of purchase The nameplate installed on the pump describes the most important features of the e...

Страница 6: ... Impeller Pump Body Union Body Monoresorte Mechanical Seal Angular Flank Suction O Ring Pump Body Union Body Check valve Clamp Shaft Pump Body Bolt Union Body Union Body Bolt Motor Suction Angle Flange Bolt Clamp bolt Priming plug Drain plug Golilla Water Cutter Electric Motor C Din Flange Cover 1 07 2 3 11 13 01 19 01 22 01 23 25 01 25 13 25 18 25 22 30 01 30 02 38 100 01 101 01 NUM DENOMINATION ...

Страница 7: ...lank Suction Straight Flank Unloading O Ring Pump Body Union Body Straight Flank Packing Discharge Check Valve Clamp Shaft Pump Body Bolt Union Body Union Body Bolt Motor Straight Flank Bolt Discharge Suction Angle Flange Bolt Clamp bolt Priming plug Drain plug Golilla Water Cutter Electric Motor C Din Flange Cover 1 07 2 3 11 13 01 13 04 19 01 20 06 22 01 23 25 01 25 13 25 16 25 18 25 22 30 01 30...

Страница 8: ...ank Suction O Ring Pump Body Union Body O Ring Register Cap Check Valve Clamp Shaft Pump Body Bolt Union Body Union Body Bolt Motor Suction Angle Flange Bolt Clamp bolt Stud Stud Cap Register Stud Nut Register Cap Flat Stud Register Cap Priming plug Drain plug Golilla Water Cutter Electric Motor C Din Flange Cover 1 07 2 3 5 07 11 13 01 19 01 19 12 22 01 23 25 01 25 13 25 18 25 22 26 06 28 07 29 0...

Страница 9: ... the connection cables shall be removed and the terminal box shall be closed with its cover The electric boards shall remain in vertical position and disconnected Figure 6 Transportation Storage and Handling The pump and its components are heavy Improper handling during handling and hoisting could cause serious personal injury and or damage to the equipment 4 1 Transportation and Handling The tran...

Страница 10: ...period it is sufficient to manually rotate the pump shaft to unlock the rotor assembly Review and apply the short term storage instructions specified in the manuals for the motor and other items used Observe the other steps listed in the Start up section If the equipment is going to be stopped for a certain period of time and there is danger of frost it is necessary to drain the pump completely to...

Страница 11: ... the installation is not the responsibility of VOGT S A VOGT S A only offers the data and comments as an aid but cannot assume responsibility for the design assembly and operation of an installation It is recommended that the client consult a specialist in the design of foundations piping wells etc to complement and interpret the information provided by VOGT S A and to ensure correct operation 5 3...

Страница 12: ...4 7 8 1 Nominal Bolt Ø Inch Tightening Torque Am Table 4 Anchor Bolt Tightening Torque ANCHORING CARBON STEEL BASES FOUNDATION ANCHOR BOLT SAFETY LOCKNUT FIXING NUT CONCRETE FOUNDATION AA Cutting BASE EQUIPMENT SERIES AM Once the process has been completed it is advisable to mount a locknut on the bolt nuts to prevent them from loosening during operation of the equipment 5 6 Joints to Rigid Pipe S...

Страница 13: ...imum negative head and even better if the suction is positive If a long suction line is required it should be installed with a continuous elevation slope in the direction of the pump and without high points to avoid the accumulation of air pockets see figure 9 Figure 8 Figure 9 If a reduction is installed in the suction line it must be eccentric and its straight part must be at the top to facilita...

Страница 14: ...e pump Avoid sharp bends and fittings that narrow or widen abruptly cones valves etc The discharge piping should generally be larger in diameter than the pump discharge port A gate valve should also be fitted to regulate the flow and prevent possible overloading of the motor as well as to isolate the pump during maintenance To prevent fluid backflow from the rising main it is recommended that a ch...

Страница 15: ...ure changes is the main work performed by the expansion joints they also act as vibration isolators reducing the propagation of vibrations produced by the operation of the equipment through the piping system and also act as compensators of lateral angular and torsional movements Start up Start up A self priming pump must be primed at the first start up or in very spaced runs Priming consists of fi...

Страница 16: ...ation increases directly with the density of the pumped fluid In order not to overload the electric motor it must be ensured that the pumped fluid corresponds to that which was originally considered for the selection of the pump and its motor 6 5 Checks on Electric Motor When making the electrical connection make sure that the type of current and rated voltage indicated on the motor nameplate are ...

Страница 17: ...e destruction of its components product of the phenomenon called cavitation Suction throttling is only allowed when the available NPSH of the installation exceeds by a wide margin the NPSH required by the pump If the pump is stalled or rotates with difficulty the equipment must not be operated until the cause of the problem is located and solved 6 8 Rotation Management Control Before final start u...

Страница 18: ...sing a Star Delta splitter only if the supply line voltage is equal to the minimum voltage shown on the nameplate between the two values specified by the manufacturer To make the star delta connection in the motor box all jumpers are removed leaving the terminals free The 6 wires from the board to the motor connect the 6 terminals of the board to the 6 terminals of the motor junction box as follow...

Страница 19: ...rs of less than 50 HP do not need relubrication since these motors have sealed bearings therefore only motors of more than 50 HP need relubrication 7 3 Electric Motor Drive Each electric motor has a degree of protection that must satisfy each particular situation in order to carry out a program of revision and cleaning of its internal components it is advisable to carry out voltage and amperage co...

Страница 20: ...ration Mechanical seals do not require maintenance but when they have completed their service life they should be replaced completely with new seals When a seal is to be installed always remember that it should be done with the utmost care and cleanliness so the contact protection between the two sliding surfaces should be removed only at the time of assembly ...

Страница 21: ... authorized by VOGT S A must be used The use of non original spare parts exempts VOGT S A from any responsibility Before proceeding to assemble or disassemble the pump make sure that o The motor cannot be operated accidentally and must therefore be disconnected from the mains e g remove fuses unplug switch off circuit breaker etc o The pump is free of pumped fluid cleaning it internally with appro...

Страница 22: ...sassembly Keep in mind that between the Pump Body and the Union Body there is an O ring fig 3 19 01 which must be removed during this operation Photographic Sequence Nº 1 8 2 2 Impeller Disassembly Photographic Sequence No 2 Keep in mind that the impeller also includes the shaft that connects it to the drive shaft and should not be separated To disassemble the impeller fig 3 1 07 loosen and remove...

Страница 23: ...t of mechanical elements 8 2 4 Disassembly of the Union Body Photographic Sequence No 4 Remove the fastening bolts fig 3 25 13 between the coupling body and the motor Subsequently remove the coupling body fig 3 3 being careful not to damage the stationary element of the mechanical seal located between the coupling body and the monoblock shaft The shaft clamp fig 3 23 and the water stop rubber fig ...

Страница 24: ...d torque for the different bolt sizes according to their solicitation Photographic Sequence Nº 6 Pump assembly is basically the reverse sequence of disassembly Consider the following sequence 1 Make sure that the motor shaft figure 3 100 01 is in its maximum outward position during the entire assembly process The shafts of the electric motors have axial movement which varies in magnitude direction...

Страница 25: ...relevant dimensions when defining the position of the impeller Finally tighten the shaft clamp bolts definitively according to the torque shown in table Nº 6 CAUTION Ensure that the motor shaft is in its maximum outward position L 0 3mm L Figure 16 8 Install and fix the pump body figure 3 2 to the union body figure 3 3 by means of the corresponding bolts applying the torque shown in table Nº 6 9 C...

Страница 26: ...Arming and Disarming 8 4 AM Series Pump Parts Views 8 4 1 AM Series Pump Parts View Models 701 and 751 Figure 17 8 4 2 AM Series Pump Parts and Parts View Models 733 and 744 Figure 18 Arming and Disarming ...

Страница 27: ...27 Arming and Disarming 8 4 3 AM Series Pump Parts and Parts View Model 901 Figure 19 Arming and Disarming ...

Страница 28: ... Body Monoresorte Mechanical Seal Angular Flank Suction O Ring Pump Body Union Body Check valve Clamp Shaft Pump Body Bolt Union Body Union Body Bolt Motor Suction Angle Flange Bolt Clamp bolt Priming plug Drain plug Golilla Water Cutter Electric Motor C Din Flange Cover 1 07 2 3 11 13 01 19 01 22 01 23 25 01 25 13 25 18 25 22 30 01 30 02 38 100 01 101 01 NUM DENOMINATION Arming and Disarming ...

Страница 29: ...t Flank Unloading O Ring Pump Body Union Body Straight Flank Packing Discharge Check Valve Clamp Shaft Pump Body Bolt Union Body Union Body Bolt Motor Straight Flank Bolt Discharge Suction Angle Flange Bolt Clamp bolt Priming plug Drain plug Golilla Water Cutter Electric Motor C Din Flange Cover 1 07 2 3 11 13 01 13 04 19 01 20 06 22 01 23 25 01 25 13 25 16 25 18 25 22 30 01 30 02 38 100 01 101 01...

Страница 30: ... Pump Body Union Body O Ring Register Cap Check Valve Clamp Shaft Pump Body Bolt Union Body Union Body Bolt Motor Suction Angle Flange Bolt Clamp bolt Stud Register Cap Stud Nut Register Cap Flat Stud Register Cap Priming plug Drain plug Golilla Water Cutter Electric Motor C Din Flange Cover 1 07 2 3 5 07 11 13 01 19 01 19 12 22 01 23 25 01 25 13 25 18 25 22 26 06 28 07 29 06 30 01 30 02 38 100 01...

Страница 31: ...geometric height Check head losses in the suction pipe partially closed valve foreign bodies 4 The impeller ducts are partially clogged Check and release obstruction 5 Air enters the suction pipe Check and repair damaged ducts and defective joints 6 Damaged internal mechanical adjustments of the pump Consider a pump repair 7 The foot valve or pipe is not sufficiently submerged Check and submerge a...

Страница 32: ...ged ducts and defective joints 3 The suction lift is too high insufficient NPSH Check that NPSHavailable NPSHrequired Check suction geometric height Check head losses in the suction pipe partially closed valve foreign bodies 4 The impeller is partially clogged causing unbalance Check and unclog obstructions Check that the bearings are not damaged 5 There are mechanical problems such as bent shaft ...

Страница 33: ...vice is the only one authorized to intervene in equipment within the warranty period If the pump does not work properly DO NOT disassemble it look for the fault in the installation All VOGT equipment has been satisfactorily tested at the factory The details of the pumping equipment warranty such as conditions of validity equipment identification and terms of coverage are specified and detailed in ...

Страница 34: ... Hydraulic analyses and installations Reverse engineering Retrieval and manufacturing of centrifuge pump components Casting and manufacturing of parts in different metalworking facilities ln Site Repairs Assessment and diagnosis Modifications and improvements of rotary equipment Pump Assembly Field Assistance operation control and in site installations per man hours Multi Equipment Post Sale Servi...

Страница 35: ...y located in strategic areas Each one of them is equipped with a multidisciplinary work team trained to propose efficient solutions to the real needs of our clients and to be attentive to solve in an agile way the imponderables that the industrial processes present At present we have an Industry 4 0 plan with solutions focused on two key pillars which are energy efficiency and displacement of foss...

Страница 36: ...Salado 0851 Quilicura vogt vogt cl LATAM COMMERCIAL OFFICE 54 9 3874 58 1822 argentina vogt cl COMMERCIAL OFFICE IQUIQUE 56 55 245 6600 56 9 6229 4764 iquique vogt cl COPIAPÓ BRANCH 56 52 2210 954 Panamericana Norte 3604 Local 3 Bodega 3 copiapo vogt cl SOUTH AREA BRANCH 56 65 2438 761 Achao 618 puerto montt vogt cl ...

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