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RC454

A Guide To Burning Coal In Your Furnace

Furnaces that are capable of burning coal usually will burn both Bituminous and Anthracite coal. Anthracite is 

perhaps the best coal fuel because of its long even burn time, high heat output, and cleanliness which make it a 

good choice for the home. However, keep in mind it is a much more difficult fuel to use, requires more care and 

patience, is not so widely available, and is usually much more expensive than Bituminous.

SIZE OF COAL:

Most sizes of Bituminous Coal will work in a coal furnace; for best results we recommend large “nut” coal to small 

“egg” coal (1-3/4” diameter to 4” diameter). When burning Anthracite, use “egg” or “broken” with sizes between 

2-5/16” thru 4-3/8”. Note that it is important to the long life of your stove to buy coal which has been sized and 

cleaned. Cleaning insures removal of rocks and other minerals. Never use coal smaller than 1” or larger than 5” 

in diameter. Small sized coal will smother the fire. Too large a size of coal will not burn well.

STOVE OPERATION:

All coal fires should be started with wood which will allow the fire to get hot enough to ignite the coal. The best 

ignition fires utilize dry pine or other resinous soft woods as kindling, with hard wood (oak, hickory, ash) added to 

increase the heat prior to addition of the coal.

Before starting the fire, open the stove pipe damper (if equipped), turn the thermostat to high, open the ash 

pit door and feed door, place newspaper and finely split kindling on the grate, light the paper, add larger hard 

wood after the kindling is burning brightly. CAUTION: Never use gasoline, lantern fuel, kerosene, charcoal lighter 

fluid, or other flammable liquids to start or freshen up a fire in any heater. Place the larger pieces of wood on the 

fire so that they are slightly separated and form a level for the addition of coal. It will take 10 to 20 minutes before 

this wood is thoroughly ignited. Adding coal too soon will cut the air supply and smother the fire.

BURNING BITUMINOUS:

Once your kindling and wood fire has produced a bed of well established coals, start adding coal in layers 

allowing each to ignite before adding more. Bituminous has a high volatile content and, as a result, should be 

fired with the “conical method” - with the highest portion of your fire bed in the center of the firebox. The first 

flames will be long and generally orange or yellow and produce quite a bit of smoke. As the gases burn off the 

flames become shorter, change color and produce less smoke.

Once the fire is WELL ESTABLISHED add coal to the center of the firebox forming the cone. Burning in this fashion 

allows heat to drive off the volatile gases, and turbulence created increases the burn efficiency. There will have 

to be some experimenting with the individual setup as no two chimney’s or installations are going to be the same. 

Just remember to allow enough air to enter the firebox and keep the stove pipe damper open so that volatiles 

are properly burned. Before refueling, take the time to break up the cone a little with a poker, especially if it has 

caked over or formed a crust. But, be careful not to mix the coal as this increases the chances of forming clinkers. 

When shaking the grate(s) be gentle. Just a few short movements - a couple of “cranks” - is better than a lot of 

agitation. The objective is to remove a small amount of the ashes without disturbing the fire. Stop when you see 

a glow in the ashes or the first red coals fall into the ash pan. Excessive shaking wastes fuel and can expose the 

grate(s) to very high temperatures which can cause warpage or burnout.

For overnight operation (long duration burn time) shake the fire and add coal, retaining the center cone. Once 

the volatiles are burned off, close the feed door and adjust the stove pipe damper, if equipped. Then adjust the 

thermostat to the desired heat level.

More MAINTENANCE will be needed with bituminous coal than with anthracite coal as more soot will collect on 

heating surfaces and in pipes, requiring more frequent cleaning.

ANTHRACITE:

Add a thin layer of coal (preferably smaller chunks) to the wood fire, being careful not to disturb it too much or 

cut off the draft. Then, add a second heavier layer after the coal is ignited and burning well. If necessary, add a 

third layer to bring the coal up to the top of the front liner (not above!). Be sure to close the ash door.

Before adding further fuel, be sure to leave a red spot of glowing coals in the center of the firebox to insure that 

the fire has not been smothered and to help ignite the gases given off by the new charge. A deep charge will 

give a more even heat and a longer fire, but it may take one to two hours before the whole bed is fully ignited.

Содержание THE RANCHER SR57E

Страница 1: ...nformation SAFETY NOTICE If this stove is not properly installed a house building fire may result For your safety contact local or municipal building or fire officials about permits restrictions and installation requirements for your area 852603B 3003F This stove is not a UL listed stove NOTE It is recommended installation be completed by a qualified heating equipment installer DO NOT INSTALL IN A...

Страница 2: ... your chimney is safely constructed and in good repair Have the chimney inspected by the fire department or a qualified inspector Your insurance company should be able to recommend a qualified inspector Chimney connector pipe must be in good condition Replace if necessary before using stove 12 Creosote soot or fly ash may build up in the chimney connector and chimney and cause a house building fir...

Страница 3: ...PLACE 32 Install at least one smoke detector on each floor of your home Detectors should be located away from the heating appliance to avoid false alarms Detectors should be located close to sleeping areas Follow the smoke detectors manufacturer s placement and installation instructions Maintain smoke detector per manufacturer s instructions 33 CARBON MONOXIDE CO HAZARD A build up of CO fumes is t...

Страница 4: ...led in step 8a and insert the handle through the holes and the damper 9 Attach stove piping see instructions NOTICE Vogelzang International Corp grants no warranty stated or implied for the installation or maintenance of your coal stove and assumes no responsibility of any incidental or consequential damages Tools Required Safety Glasses Hearth Gloves Pencil 6 foot Folding Rule or Tape Measure Tin...

Страница 5: ...nd a R value of 3 0 or greater must be used such as Hy C or Imperial Model UL 5460BK NOTE To calculate R values of equivalent alternative materials The base must extend at least 18 beyond the front rear and sides of the stove and must extend underneath and 2 beyond each side of horizontal connector pipe if it is elbowed towards a wall see figure 5 and consult local building codes and fire protecti...

Страница 6: ...e bends may decrease the amount of draw and possibly cause smoke spillage Where possible use only corrugated non adjustable elbows These provide a better seal 7 The connector pipe must not pass through an attic or roof space trusses closet or any concealed space or floor ceiling wall or combustible construction See Chimney Connector Systems Clearances A UL 103 HT listed chimney system must be used...

Страница 7: ...ble for external factors leading to less than optimal drafting Should you have a problem with inadequate draft you should contact a licensed heating and cooling contractor for assistance in solving the problem IMPORTANT INSTALLATION POINTS 1 Size chimney flue to stove collar This stove requires a 6 diameter flue 2 Never connect this unit to a chimney serving another appliance 3 The chimney must me...

Страница 8: ...safe connection to an existing masonry chimney requires more work than using a prefabricated chimney The existing fireplace must be closed and sealed at the damper with high temperature caulk ceramic wool or furnace cement Prior to installation clean and inspect the existing flue and smoke shelf Installation should be designed so the system can be dismantled for periodic cleaning and inspection Be...

Страница 9: ... including mantels combustible trim work ceilings and walls Positioning the center of the stove pipe entry into the chimney 24 below the ceiling should insure proper clearance for a 6 stove pipe 2 Install a fire clay 5 8 minimum thickness thimble Make sure the thimble is flush with the inner surface of the chimney liner and does not protrude into the flue 3 Secure the thimble with refractory morta...

Страница 10: ...wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass insulation from the outer surface of the wall thimble to wall combustibles Support the wall thimble and cover its opening with a 24 gage minimum sheet metal support Maintain the 6 152 4 mm space There should also be a support sized to fit...

Страница 11: ...ccumulate and explode Never smother a fire when adding fresh coal Never use manufactured coal bricks made of coal dust and wax type binder Do not store coal on floor protector underneath stove pipe or anywhere within minimum clearances from combustible surfaces specified for this stove 36 Over firing may cause a house fire You are over firing if the stove or chimney connector glows red Build fires...

Страница 12: ...p being lower than another part of the house or a nearby tree The wind blowing over a house or tree falls on top of the chimney like water over a dam beating down the smoke The top of the chimney should be at least three 3 feet above the roof and be at least two 2 feet higher than any point of the roof within ten 10 feet CREOSOTE FORMATION AND NEED FOR REMOVAL Failure to remove creosote may result...

Страница 13: ...e stove chimney or chimney connector should glow red reduce the fire by closing the damper and spin draft control and immediately call the fire department A fire in the stove may be smothered by pouring a large quantity of coarse salt baking soda or cool ashes on top of the fire STOVE JOINTS Required Tune up This stove is manufactured with cast iron components IT DOES NOT HAVE WELDED SEAMS Periodi...

Страница 14: ...9 Base 1 10 Ash Door 1 11 Spin Draft 1 12 Spring Handle 1 13 Grate 1 14 Ash Pan 1 15 Legs 4 16 Lid Lifter 1 17 Hardware Pack 1 18 Draft Damper 1 In order to maintain warranty components must be replaced using original manufacturers parts purchased through your dealer or directly from the appliance manufacturer Use of third party components will void the warranty ...

Страница 15: ...n step 1 above to calculate R value of proposed material s b For multiple layers add R values of each layer to determine overall R value 3 If the overall R value of the floor protector system is equal to or greater than the floor protector specifications given the alternate is acceptable Definitions Thermal conductance C BTU W hr ft2 F m2 K Thermal conductivity k Btu inch W Btu hr ft2 F m K hr ft ...

Страница 16: ...ith the highest portion of your fire bed in the center of the firebox The first flames will be long and generally orange or yellow and produce quite a bit of smoke As the gases burn off the flames become shorter change color and produce less smoke Once the fire is WELL ESTABLISHED add coal to the center of the firebox forming the cone Burning in this fashion allows heat to drive off the volatile g...

Страница 17: ...eave the spin damper or thermostat open for a few minutes until the volatile gases have burned off It is not necessary to shake down the ashes each time you refuel the furnace Experience will be your best teacher BANKING THE FIRE For extended operation such as overnight the fire will need to be banked To do so heap coal up along the sides and back of the firebox so that the fire gradually burns it...

Страница 18: ...cidents misuse abuse including over firing or alteration 5 Transportation or shipping costs LIMITATIONS AND EXCLUSIONS 1 United States Stove Company shall not be liable for incidental consequential special or contingent damages anyone might suffer as a result of their breach of this written warranty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of char...

Страница 19: ...19 NOTES ...

Страница 20: ...ith years of service Always exercise good judgement when you are using this stove You are dealing with fire Fire is inherently dangerous and must be treated with respect Stay warm and in good health DO NOT INSTALL THIS STOVE IN A MOBILE HOME MANUFACTURED HOME TRAILER OR TENT NO EXCEPTIONS ...

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