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CHAPTER 5: PART REPLACEMENT GUIDE
5.22 Pulley Axle Set Replacement – Continued
6) Turn the pulley until the hole in the pulley lines up with the screw in the frame. Then remove the first screw (Figure E).
7) Turn the pulley until the hole in the pulley lines up with the screw in the frame. Then remove the second screw (Figure F).
FIGURE E FIGURE F
8) Turn the pulley until the hole in the pulley lines up with the screw in the frame. Then remove the third screw (Figure G).
9) Install a screw into the secondary axle and turn the screw until the head is close to the secondary axle. Use a mallet to hit the screw until the pulley axle
assembly is loose in the frame and remove it (Figure H).
FIGURE G FIGURE H
10) Reverse Steps 1-9 to install a new pulley axle set.
NOTE:
The bearings on the pulley axle cannot be re-used after removal of the pulley axle
assembly.
NOTE:
Clean the bearing frame housing and daub a fixative (Red Loctite 603 is recommended) on the inside of housing in the frame prior to
installation of a new pulley axle set.
NOTE:
Torque the screw removed in Step 5 to 20 N-m.
11) Test the bike for function as outlined in Section 5.24.
