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DMOR200SS

DESCRIPTION AND FUNCTION OF COMPONENTS

DOOR OPEN MECHANISM

The door is opened by pulling the door handle, refer to the
Figure D-1.

simultaneously with closing of the monitor switch contacts.

CAUTION: BEFORE REPLACING A BLOWN MONITOR

FUSE TEST THE DOOR SENSING SWITCH,
PRIMARY  INTERLOCK  RELAY  (RY2),  SEC-
ONDARY INTERLOCK SWITCH, THIRD DOOR
SWITCH  AND  MONITOR  SWITCH  FOR
PROPER  OPERATION.  (REFER  TO  CHAP-
TER "TEST PROCEDURE").

NOTE: MONITOR  FUSE,  MONITOR  SWITCH  AND

SECONDARY  INTERLOCK  SWITCH  ARE
REPLACED AS AN ASSEMBLY

TEMPERATURE FUSE (MG)

The  temperature  fuse  located  near  the  waveguide    is
designed to prevent damage to the magnetron if an over
heated condition develops in the tube due to cooling fan
failure, obstructed air guide, dirty or blocked air intake, etc.
Under  normal  operation,  the  temperature  fuse  remains
closed. However, the temperature fuse will open at 302

O

F

(150

O

C) causing the oven to shut down.

THERMAL CUT-OUT (HOOD )

This thermal cut-out located on the right base plate. It is
designed  to  automatically  turn  on  the  hood  fan  motor
whenever  the  hot  air  rising  from  the  conventional  range
below causes the temperature at the thermal cut-out to rise
to 140

O

F (60

O

C) or higher, thus removing this hot air from

around microwave oven. When the temperature around the
thermal cut-out drops to 113

O

F (45

O

C) or lower, the thermal

cut-out shuts off the hood fan motor.

THERMAL CUT-OUT (CAVITY )

This thermal cut-out is located on the top of the oven cavity.
It is designed to prevent damage to the oven unit if the food
in  the  oven  catches  fire  due  to  overheating  produced  by
improper setting of cooking time or failure of control unit.
Under  normal  operation,  the  thermal  cut-out    remains
closed.  However,  the  thermal  cut-out  will  open  at  293

O

F

(145

O

C) causing the oven to shut down.

TURNTABLE MOTOR

The  turntable  motor  rotates  the  turntable  located  on  the
bottom of the oven cavity, so that the foods on the turntable
cook  evenly  during  cooking.  Turntable  will  turn  in  either
direction. The turntable motor can be turned off by touching
TURNTABLE ON/OFF pad.

COOLING FAN MOTOR

The cooling fan motor drives a blade which draws external
cool  air.  This  cool  air  is  directed  through  the  air  vanes
surrounding the magnetron and cools the magnetron. This
air is channelled through the oven cavity to remove steam
and  vapors  given  off  from  the  heating  foods.  It  is  then
exhausted  through  the  exhausting  air  vents  at  the  oven
cavity.

HOOD FAN MOTOR

The hood fan motor is a two-speed, single-phase, double

Figure D-1. Door Open Mechanism

DOOR  SENSING  SWITCH,  SECONDARY  INTER-

LOCK SWITCHE AND THIRD DOOR SWITCH

The  secondary  interlock  switch  is  mounted  in  the  lower
position of the latch hook, the door sensing switch in the
primary interlock system is mounted in the upper position
of the latch hook and the third  door switch is mounted on
upper position of the latch hook. They are activated by the
latch  heads  on  the  door.  When  the  door  is  opened,  the
switches  interrupt  the  circuit  to  all  components.  A  cook
cycle  cannot  take  place  until  the  door  is  firmly  closed
thereby  activating  both  interlock  switches.  The  primary
interlock system consists of the door sensing switch and
primary interlock relay located on the control circuit board.

MONITOR SWITCH

The monitor switch is activated (the contacts opened) by the
latch head on the door while the door is closed. The switch
is  intended  to  render  the  oven  inoperative  by  means  of
blowing the monitor fuse when the contacts of the primary
interlock relay (RY2) and secondary interlock switch and
third door switch fail to open when the door is opened.

Functions:

1. When  the  door  is  opened,  the  monitor  switch  contact

close (to the ON condition) due to their being normally
closed.  At  this  time  the  primary  interlock  relay  (RY2),
secondary interlock switch and third door switch are in
the  OFF  condition  (contacts  open)  due  to  their  being
normally  open  contact  switches.  And  the  contacts  of
relay (RY1) are in the ON condition (contacts close).

2. As the door goes to a closed position, the monitor switch

contacts  are  first  opened  and  then  the  door  sensing
switch and the secondary interlock switch and third door
switch  contacts  close.  (On  opening  the  door,  each  of
these  switches  operate  inversely.)

3. If  the  door  is  opened,  and  the  primary  interlock  relay

(RY2)  and  secondary  interlock  switch  and  third  door
contacts  fail  to  open,  the  monitor  fuse  blows

Door Sensing 
Switch

Monitor Switch

Switch Lever

Secondary

Switch

Latch Heads

Door

Third door 

Switch

Содержание Designer DMOR200SS

Страница 1: ...ONNEL 3 MICROWAVE MEASUREMENT PROCEDURE 4 FOREWORD AND WARNING 5 PRODUCT SPECIFICATIONS 6 GENERAL INFORMATION 6 OPERATION 9 TROUBLESHOOTING GUIDE 13 TEST PROCEDURE 15 COMPONENT REPLACEMENT AND ADJUSTM...

Страница 2: ...should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Microwave Measure ment Procedure outlin...

Страница 3: ...capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedur...

Страница 4: ...load of 275 15 ml 9 8 oz of tap water initially at 20 5O C 68O F in the center of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5...

Страница 5: ...closed B The door brackets and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair wo...

Страница 6: ...ull Power P 0 No power throughout the cooking time KEEP WARM PLUS pad POPCORN pad HOT WATER pad REHEAT pad DEFROST pads Number selection pads REHEAT pads POWER LEVEL pad TIMER CLOCK pad FRESH VEGETABL...

Страница 7: ...es door must 6 be securely closed for the oven to operate Cook and time display 7 LIGHT Hi Lo pad controls 8 interior light Press the LIGHT Hi Lo pad once for Hi Press again for Lo Press a third time...

Страница 8: ...me one touch cooking features such as ADD A MINUTE are disabled after three minutes when the oven is not used These features are automatically enabled when the door is opened and closed or STOP CLEAR...

Страница 9: ...to the stirrer motor the cooling fan motor the turntable motor and the high voltage components are de energized and the digital read out displays the time still remaining in the cook cycle when the do...

Страница 10: ...hrough the right and left sides of the oven cavity then discharged vertically at rear center top of the oven into the customer s vent system 2 HORIZONTAL VENTING The air handing is the same as VERTICA...

Страница 11: ...COM COM MONITOR SWITCH OL GRY HOOD HOOD MOTOR BLU N O HL BLK RED ORG BLK BLK GRY B5 A5 RY4 RY6 RY5 RY3 NC LOW BLK WHT HIGH B7 B9 CAPACITOR A1 A3 B1 B3 RED YLW GRY WHT GRY BLU BLU BRN RED WHT BRN WHT H...

Страница 12: ...ir This cool air is directed through the air vanes surrounding the magnetron and cools the magnetron This air is channelled through the oven cavity to remove steam and vapors given off from the heatin...

Страница 13: ...mes inoperative because of a blown monitor fuse check the monitor switch relay RY1 primary interlock relay RY2 door sensing switch secondary interlock switch and third door switch before replacing the...

Страница 14: ...oes not light in cook cycle But it does light when door is opened Fan motor does not operate Oven lamp and turntable motor operate Turntable motor does not operate Oven lamp lights and fan motor opera...

Страница 15: ...the temperature stabilizes Record the temperature of the water 2 Place the cup of water in the oven Operate oven at POWER 10 HIGH selecting more than 60 seconds cook time Allow the water to heat for...

Страница 16: ...the vent holes of the oven cavity especially the cooling fan and air guide 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply...

Страница 17: ...nts during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions F SECONDARY INTERLOCK SWITCH AND THIRD...

Страница 18: ...uring testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions J HOOD THERMAL CUT OUT TEST 1 Disconnect the...

Страница 19: ...duct R 5 Disconnect the leads to the primary of the power transformer 6 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 1 Key Unit NOTE 1 Check...

Страница 20: ...en 3 To discharge high voltage capacitor wait for 60 seconds 4 Remove the control panel assembly 5 If the display fails to clear when the STOP CLEAR pad is depressed first verify the flat ribbon cable...

Страница 21: ...TAGE CONNECTED COMPONENTS RY1 Approx 26 6V D C Oven lamp Fan motor Turntable motor RY2 COOK Approx 26 0V D C Power transformer RY3 Approx 26 6V D C Hood motor RY4 Approx 26 6V D C Hood motor RY5 Appro...

Страница 22: ...inished 1 Disconnect the power supply cord and then remove outer case Refer to procedure of HOOD EXHAUST LOUVER REMOVAL REMOVAL OF OVEN FROM WALL and OUTER CASE REMOVAL 2 Open the door and block it op...

Страница 23: ...etween source and source Open Circuit Between load and source Short Circuit Between load and source Short Circuit If incorrect readings are obtained replace the noise filter 6 Reconnect all leads remo...

Страница 24: ...K once the POWER LEVEL pad twice closer the door touch the START pad once open the door touch the number pad 4 once closer door then touch START Now the oven is in the sensor cooking condition and AH2...

Страница 25: ...seconds push plunger of select switch for more than 3 seconds This condition is same as judgement by AH sensor 9 4 After approximately 3 seconds the display shows X X X X which is the time for detect...

Страница 26: ...n in such a way as to change the resistance values in parallel with R98 R102 of IC2 Changing the resistance values results in that there is the same potential at both F 3 terminal of the absolute humi...

Страница 27: ...wing conditions exist 1 Door does not close firmly 2 Door hinge support or latch hook is damaged 3 The door gasket or seal is damaged 4 The door is bent or warped 5 There are defective parts in the do...

Страница 28: ...cabinet 10 Now the power supply cord is free CAUTION 1 Disconnect oven from power supply before removing outer case 2 Discharge the high voltage capacitor before touching any oven components or wiring...

Страница 29: ...plate the oven cavity front flange and the fan duct And remove the hood intake duct R 5 Disconnect the high voltage wire lead with high voltage rectifier from the magnetron 6 Disconnect filament lead...

Страница 30: ...EMOVAL 5 Disconnect the wire leads from the temperature fuse Magnetron 6 Remove the one 1 screw holding the temperature fuse Magnetron to the fan duct 7 Now the temperature fuse Magnetron is free COOL...

Страница 31: ...block it open 3 To discharge the high voltage capacitor wait for 60 seconds 4 Push the lever of positive lock connector 5 Pull down on the positive lock connector CAUTION When connecting the positive...

Страница 32: ...ove outer case Refer to procedure of RemovalofOvenfromWall and OutercaseRemoval 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Remove the control panel assembly referring to th...

Страница 33: ...door hinge pin 3 Shut the door close the contacts of interlock switches 4 Make sure upper and lower oven hinges are inserted into the upper an lower door hinge pins 5 Make sure the door is parallel wi...

Страница 34: ...0 Now choke cover is free from door panel and door frame NOTE When carrying out any repair to the door do not bend or warp the slit choke tabs on the door panel assembly to prevent microwave leakage D...

Страница 35: ...C COM COM MONITOR SWITCH FUSE HOLDER GRN RED N O COM DOOR SENSING SWITCH RY1 N O RY1 COM RY2 N O RY2 COM HOOD FAN MOTOR 1 2 3 4 5 6 WHT RED YLW BLU BLK WHT RED YLW BLU BLK 1 2 RED GRN 1 2 3 4 5 YLW B...

Страница 36: ...43 DMOR200SS NOTES...

Страница 37: ...l system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher COPYRIGHT 2009 BY VIKING ALL RIGHTS RESE...

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